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Pre-Repair Diagnostic Scan Documentation Form

Document pre-repair scan results, DTCs, and ADAS baseline status before teardown so you can separate collision-related faults from pre-existing conditions.

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Built for: Auto Collision Repair · Auto Body Shops · Fleet Maintenance · Independent Repair Shops

Overview

This Pre-Repair Diagnostic Scan Documentation Form is for recording the vehicle's diagnostic baseline before any teardown, repair, or calibration work begins. It captures the repair order details, VIN, scan date, repair stage, scan tool information, module baseline status, DTC summary, ADAS observations, and technician attestation in one place.

Use it when collision damage, warning lights, or suspected module faults could affect the estimate or repair plan. The form helps separate collision-related faults from pre-existing conditions by documenting what was present before work started, along with supporting scan reports and photos. That makes it easier to explain why a code appeared, whether a calibration may be needed, and what systems were observed during the scan.

Do not use this as a generic vehicle intake or post-repair checklist. If the job does not involve diagnostics, ADAS systems, or fault classification, this template may be more detailed than needed. It is also not a substitute for a repair authorization form or a final quality-control inspection. The best use is at the front of the workflow, where a clear baseline can prevent disputes, missed calibrations, and incomplete documentation later.

What's inside this template

Vehicle and Repair Order Details

This section ties the scan to the exact vehicle and job so the record can be matched to the repair order without ambiguity.

  • Repair Order Number (required)
  • Vehicle Identification Number (VIN) (required)
  • Vehicle Year (required)
  • Vehicle Make (required)
  • Vehicle Model (required)
  • Pre-Repair Scan Date (required)
  • Repair Stage at Time of Scan (required)

Scan Tool and Technician Information

This section captures who performed the scan and which tool was used, which matters when results need to be verified or repeated.

  • Technician Name (required)
  • Scan Tool Vendor (required)
  • Scan Tool Model
  • Software / Database Version
  • Scan Type Performed (required)
  • Scan Notes

Module Baseline and DTC Results

This section is the core of the form because it documents the vehicle's pre-repair fault state and how each code should be interpreted.

  • Modules Checked (required)
  • Baseline Status Before Teardown (required)
  • DTC Summary
  • Are any faults believed to be collision-related? (required)
  • Are any faults believed to be pre-existing? (required)
  • Fault Classification Notes

ADAS and Safety System Observations

This section flags safety-critical systems early so calibration, alignment, or follow-up inspections are not missed later in the repair process.

  • Is the vehicle equipped with ADAS? (required)
  • ADAS Systems Observed
  • Calibration Needed? (required)
  • Dashboard or Safety Warnings Observed

Supporting Evidence and Technician Attestation

This section attaches proof and confirms the technician reviewed the record, creating a cleaner audit trail for the job file.

  • Upload Scan Report (required)
  • Supporting Photos
  • Technician Attestation (required)

How to use this template

  1. Enter the repair order number, VIN, vehicle details, scan date, and current repair stage before the vehicle is disassembled.
  2. Record the technician name and the exact scan tool vendor, model, version, and scan type used so the results can be traced later.
  3. List every module checked, summarize the DTCs found, and classify each fault as collision-related, pre-existing, or unclear using the notes field.
  4. Document whether the vehicle is ADAS-equipped, which systems were observed, and whether any calibration or safety-system follow-up is needed.
  5. Attach the scan report file and supporting photos, then complete the technician attestation after verifying the record matches the actual scan findings.

Best practices

  • Complete the scan before teardown so the baseline reflects the vehicle's pre-repair condition.
  • Use specific module names and DTC descriptions instead of writing only "faults present" or "scan completed."
  • Mark required and optional fields clearly so technicians do not over-collect data that is not needed for the repair.
  • Use conditional logic to show ADAS questions only when the vehicle has those systems, which keeps the form shorter and easier to complete.
  • Attach the original scan report file rather than retyping results from memory.
  • Record the scan tool version and scan type whenever possible, because software differences can affect what codes or modules are visible.
  • Add a clear note when a fault cannot yet be classified, especially if further inspection or a follow-up scan is needed.

What this template typically catches

Issues teams running this template most often surface in practice:

The scan is performed after teardown, which weakens the value of the baseline record.
DTCs are copied without noting whether they appear collision-related or pre-existing.
The scan tool model or version is omitted, making the result harder to verify later.
ADAS-equipped vehicles are not flagged, so calibration needs are missed during repair planning.
Supporting photos or the scan report file are not attached, leaving the form without evidence.
The technician attestation is signed before the record is fully reviewed for accuracy.

Common use cases

Collision Estimator in a Body Shop
An estimator uses the form during intake to document warning lights, module communication issues, and baseline codes before the vehicle enters teardown. The record supports a cleaner repair plan and reduces back-and-forth about what was present before work started.
ADAS Calibration Coordinator
A calibration lead reviews the ADAS section to confirm which systems were observed and whether follow-up calibration is needed after repairs. The form helps route the vehicle to the right next step without relying on memory or informal notes.
Fleet Repair Administrator
A fleet team uses the template to keep a consistent diagnostic record across multiple vehicles and vendors. The standardized fields make it easier to compare baseline faults, track recurring issues, and maintain an audit trail for each repair order.
Independent Technician Handling Insurance Jobs
A solo technician documents scan results, attaches the report, and classifies faults before submitting the estimate. This creates a defensible record when the insurer asks whether a code was present before repair or introduced later.

Frequently asked questions

When should this form be completed?

Complete it before any teardown, part replacement, or calibration work begins. The goal is to capture the vehicle's baseline condition while the damage state is still intact. If the scan is done after repairs start, it becomes harder to distinguish collision-related faults from pre-existing issues.

Who should fill out the form?

A technician or estimator familiar with diagnostic scan tools should complete it, with the scan tied to the repair order. In shops with multiple handoffs, the person performing the scan should record the tool used, the scan date, and any notes about incomplete module communication. That creates a clear audit trail for later review.

What kinds of vehicles does this template apply to?

It works for collision repair and other pre-repair inspections where diagnostic trouble codes and ADAS status matter. It is especially useful for vehicles with multiple control modules, safety systems, or suspected electrical faults. If the repair does not involve diagnostics or module verification, a lighter inspection form may be enough.

How often should a pre-repair scan be performed?

Use it for each repair order where diagnostic evidence could affect the repair plan, estimate, or liability discussion. For vehicles with visible collision damage, a scan before teardown is the safest default. If new symptoms appear later, a follow-up scan can be attached to the same repair record as a separate entry.

What should be included in the module baseline section?

List the modules checked, whether each module responded normally, and any DTCs or communication issues found. The baseline should make it clear which faults appear present before repair and which are likely tied to the collision event. Avoid vague wording like "scan completed" without identifying the actual results.

How does this template help with ADAS and safety systems?

It creates a place to note whether the vehicle is ADAS-equipped, which systems were observed, and whether calibration may be needed after repair. That helps prevent missed steps on cameras, radar, lane-keeping, airbag, or other safety-related systems. It also supports clearer handoff to calibration or alignment work.

What are the most common mistakes when using this form?

Common mistakes include scanning too late, leaving out the scan tool version, and failing to classify faults as collision-related or pre-existing. Another frequent issue is documenting ADAS observations without noting whether calibration is needed. The form works best when the technician records specific findings, not just a yes/no summary.

Can this template be customized for different shop workflows?

Yes. You can add fields for insurer notes, sublet calibration vendor, photo requirements, or a second technician review if your process needs it. You can also use conditional logic so ADAS questions appear only when the vehicle is equipped with those systems. Keep the form focused on the data you actually use.

Does this form integrate with repair order or scan report workflows?

It can be used alongside repair order systems, document storage, and diagnostic scan exports. The scan report file field and supporting photos make it easier to attach evidence to the job record. If your workflow supports it, link the form to the repair order number so the documentation stays traceable.

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