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Air Barrier Continuity Inspection

Verify air barrier continuity before concealment to catch gaps, weak transitions, and sealing defects early. This inspection template helps teams document readiness for blower-door testing and closeout.

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What's inside this template

Project and Inspection Readiness

  • Inspection area and elevation are clearly identified (critical ยท weight 3.0)
  • Relevant drawings, details, and air barrier scope are available on site (critical ยท weight 3.0)
  • All work in the inspection area is complete and ready for pre-cover review (critical ยท weight 4.0)
  • Weather conditions are suitable for inspection and sealing verification (weight 2.0)
  • Photos captured of the overall inspection area before concealment (weight 3.0)

Air Barrier Continuity

  • Air barrier is continuous across wall-to-roof transitions (critical ยท weight 8.0)
  • Air barrier is continuous at wall-to-foundation or slab interfaces (critical ยท weight 8.0)
  • Air barrier is continuous around openings and penetrations (critical ยท weight 7.0)
  • All transitions are aligned with approved details and sequencing (weight 4.0)
  • Any discontinuities or gaps are documented for corrective action (critical ยท weight 3.0)

Tapes, Sealants, and Membrane Detailing

  • Tape adhesion is continuous with no lifting, fishmouths, or wrinkles (critical ยท weight 7.0)
  • Sealant joints are fully tooled and continuous (critical ยท weight 6.0)
  • Membrane laps and terminations are installed per manufacturer requirements (critical ยท weight 6.0)
  • Flashing transitions are sealed and integrated with the air barrier (critical ยท weight 3.0)
  • Detailing around corners, edges, and terminations is complete (weight 3.0)

Penetrations and Openings

  • Mechanical, electrical, and plumbing penetrations are sealed (critical ยท weight 6.0)
  • Window and door rough openings are prepared for continuous air sealing (critical ยท weight 5.0)
  • Fasteners, brackets, and supports do not compromise the air barrier (critical ยท weight 4.0)
  • Backer rod, gaskets, or compatible materials are installed where required (weight 3.0)
  • Unsealed penetrations identified for correction before concealment (critical ยท weight 2.0)

Blower-Door Preparation and Closeout

  • Inspection results support blower-door readiness (critical ยท weight 3.0)
  • Required corrective actions are assigned and recorded (critical ยท weight 3.0)
  • Inspector signature completed (critical ยท weight 2.0)
  • Final notes and observations documented (weight 2.0)

Common use cases

Pre-cover envelope inspections
New construction air barrier QA
Blower-door readiness checks
Wall-to-roof transition reviews
Penetration and opening sealing audits

Frequently asked questions

When should this inspection be used?

Use it before walls, roofs, or other assemblies are covered so defects can be corrected while access is still available. It is especially useful at pre-cover milestones and before blower-door testing.

What does this template help verify?

It checks continuity across transitions, penetrations, openings, and membrane detailing, along with tape and sealant quality. It also captures photos and notes to support corrective action and closeout.

Can this be used for different building types?

Yes. The checklist is adaptable for new construction, tenant improvements, and envelope retrofit work where air barrier performance matters. You can tailor the inspection area, scope, and reference details to the project.

Does this template support blower-door preparation?

Yes. The closeout section is designed to confirm readiness for blower-door testing and record any items that still need correction. That helps teams avoid delays and rework after concealment.

What should be attached or referenced during the inspection?

Keep relevant drawings, details, and the air barrier scope available on site so the inspector can confirm installation against approved requirements. Photos of the area before concealment also help document conditions and decisions.

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