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Run: Packaged Rooftop Unit Economizer Functional Test

Verify that a packaged rooftop unit’s economizer opens, modulates, and locks out correctly under test conditions. This template captures damper stroke, senso...

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Test Setup and Equipment Identification

Verify unit tag, location, model, and serial number match the inspection record and control sequence documentation.
Record outdoor air temperature, return air temperature, occupancy status, and whether the unit is in occupied mode.
Confirm the current economizer sequence of operation, mixed air setpoint, minimum outdoor air position, and high-limit lockout settings are available for review.
Verify rooftop access, fall protection, and safe access to dampers, sensors, and control panels before testing begins.

Damper Stroke and Mechanical Operation

Command the damper from minimum to full open and verify full travel without binding, chatter, or abnormal noise.
Verify return air damper movement is coordinated with outdoor air damper operation and does not stick or lag.
Measure or confirm the minimum outdoor air position against the design or sequence requirement.
Inspect linkage, actuator mounting, fasteners, and blade condition for looseness, damage, or misalignment.
Verify feedback signal or indication corresponds to the actual damper position within acceptable tolerance.

Sensor Calibration and Control Response

Compare sensor reading to a calibrated reference and confirm acceptable accuracy.
Compare mixed air sensor reading to a calibrated reference and confirm acceptable accuracy.
Verify the controller changes damper position and mode status appropriately when economizer operation is enabled and disabled.
Inspect sensor placement, wiring terminations, and protection from direct solar gain or physical damage.

High-Limit Lockout and Free Cooling Logic

Verify the configured high-limit strategy and setpoint align with the project requirements and applicable economizer sequence.
Simulate or verify outdoor conditions above the lockout threshold and confirm outdoor air damper does not provide free cooling.
Confirm compressor or mechanical cooling stages operate as intended when economizer free cooling is unavailable.
Observe mixed air temperature during lockout and verify it remains within the acceptable range for the unit and controls sequence.

Exceptions, Corrective Actions, and Approval

Record each deficiency, responsible party, target completion date, and required corrective action.
Confirm findings were communicated to the owner, facility representative, or commissioning authority.
Inspector attests that the functional test was performed and results were recorded accurately.

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