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Inspections compliance

Lockout / Tagout Periodic Audit

OSHA 1910.147 annual LOTO procedure audit โ€” verifies authorized employees execute energy isolation correctly.

Built for: Manufacturing Maintenance Industrial Energy

What's inside this template

Procedure Documentation

  • Equipment-specific LOTO procedure exists and is current (critical ยท weight 1.0)
  • Procedure identifies all energy sources (electrical, hydraulic, pneumatic, thermal, gravity) (critical ยท weight 1.0)
  • Procedure was reviewed and signed within last 12 months (weight 1.0)

Field Verification (Authorized Employee Watched)

  • Employee notified affected workers before isolation (critical ยท weight 1.0)
  • All energy sources isolated per procedure (critical ยท weight 1.0)
  • Each isolation point individually locked (critical ยท weight 1.0)
  • Personal lock and ID tag attached to each device (critical ยท weight 1.0)
  • Stored energy released (capacitors discharged, residual pressure bled) (critical ยท weight 1.0)
  • Verification: attempt to start equipment with controls (critical ยท weight 1.0)

Re-Energization

  • Work area cleared of personnel and tools (weight 1.0)
  • Affected workers notified before re-energization (weight 1.0)
  • Locks removed in correct order by the same employee who applied them (critical ยท weight 1.0)
  • Equipment functional test performed before release to operations (weight 1.0)

Common use cases

Annual periodic inspection
OSHA LOTO compliance
Authorized employee competency

Frequently asked questions

Does the periodic audit need to be performed by someone other than the authorized employee?

Yes โ€” OSHA 1910.147(c)(6) requires the inspector be someone other than the employee being audited. The inspector must also be "authorized" for that procedure.

How often do we need to do this?

OSHA 1910.147(c)(6)(i) requires periodic inspection at least annually for each procedure. High-risk procedures benefit from more frequent audits.

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