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Run: Grocery Store Electric Pallet Jack Daily Pre-Op Inspection

Use this daily pre-op inspection for electric pallet jacks in grocery receiving and backroom work to catch battery, control, brake, and fork defects before t...

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Inspection Setup

Record the pallet jack asset number, unit ID, or other identifying mark.
Floor around the pallet jack is free of debris, spills, and obstructions.
Inspector confirms they are authorized to use the electric pallet jack per site procedure.

Battery and Power System

Battery state of charge is adequate for the shift or task without unsafe interruption.
No cracked case, exposed conductors, loose connections, swelling, corrosion, or leakage is visible.
Battery is properly seated and retained; no movement or unsecured components are observed.
Charging cord is unplugged and stowed before the unit is moved.

Controls, Steering, and Brake Function

Unit moves in the commanded direction without sticking, delay, or unintended motion.
Forks raise and lower smoothly without abnormal noise, drift, or hesitation.
Emergency stop or equivalent power disconnect stops operation as designed.
Brake stops the pallet jack and holds it on a level surface without creep or slippage.
Handle and steering movement are smooth, with no binding, excessive play, or unusual resistance.

Forks, Wheels, and Mechanical Condition

Forks are straight, intact, and not visibly damaged or excessively worn.
No broken rollers, flat spots, missing hardware, or sharp burrs are present.
Wheels are not jammed, severely worn, or damaged; no debris is wrapped around axles.
No oil leaks, dripping fluid, or damaged hoses are visible around the lift mechanism.

Deficiencies and Removal from Service

Select all observed deficiencies.
Any unsafe condition results in the pallet jack being tagged out and not used until repaired.
Describe repairs requested, supervisor notified, or other follow-up actions.

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