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Run: Blow Molder Setup and Container Weight Check Inspection

Record blow molder setup settings, first-off approval, container weight checks, and wall thickness results in one inspection. Use it to verify bottles stay w...

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Inspection Setup and Traceability

Record the blow molder ID, line number, mold number, and product code being inspected.
Capture resin lot number, regrind percentage if used, and any approved blend or additive information.
Document the date/time of the setup or periodic check and the operating shift.
Record the names or employee IDs of the inspector and the line operator responsible for the setup.

Blow Molder Setup Verification

Verify barrel temperatures, parison settings, blow pressure, cycle time, clamp settings, and cooling parameters are set to the approved recipe or SOP.
Verify guarding, door interlocks, and access panels are installed and functioning before production starts.
Check for leaks, loose fittings, damaged hoses, exposed conductors, or abnormal noise/vibration at startup.
Confirm resin feed is stable and dryer temperature/dew point or other material conditioning parameters are within specification.
Confirm the initial container sample was reviewed and accepted before the line was released for normal production.

Container Weight Checks

Enter the number of containers weighed for this check.
Record the average container weight from the sample and compare it to the approved target weight.
Verify each sampled container falls within the approved minimum and maximum weight limits.
Confirm there is no upward or downward drift indicating overuse of material or process instability.
Select whether the weight check was completed at the required interval.

Wall Thickness and Container Integrity

Verify the required measurement points were checked, such as body, shoulder, base, or other specified locations.
Record the measured wall thickness value for the sample or the minimum measured point, as required by the control plan.
Check for flash, short shot, sink, haze, burn marks, deformation, contamination, or other visible non-conformances.
Verify neck finish dimensions and closure engagement are acceptable for the intended package.

Deviations, Corrective Actions, and Release

Confirm all defects, non-conformances, or process deviations were recorded with the affected time window and quantity.
Verify adjustments, segregation, rework, or maintenance actions were completed and the line was rechecked after correction.
Inspector signature confirming the setup and periodic checks were completed and the run may continue, if acceptable.

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