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Run: Blister and Foil Packaging Material Qualification Inspection

Use this incoming inspection template to qualify blister forming films and lidding foils against spec, barrier performance, sealability, and required documen...

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Receiving Identification and Traceability

Verify the received material description matches the approved item, such as PVC forming film, PVdC-coated film, or Alu-Alu lidding/laminate as applicable.
Confirm the supplier, manufacturer, and lot or batch number are present and readable on the roll label, carton, or shipping documents.
Compare received rolls, reels, or cartons against the purchase order and receiving record.
Check that outer cartons, pallets, and protective wrap are intact with no evidence of crushing, water exposure, tampering, or contamination.
Review shipping indicators or carrier notes for evidence of temperature, humidity, or handling excursions that could affect packaging integrity.

Documentation and Compliance Review

Confirm a current CoA or CoC is available for the lot and references the exact material grade received.
Verify the supplier specification, drawing, or technical data sheet matches the approved revision in the quality system.
Confirm the declared structure is appropriate for the application, such as PVC, PVdC-coated PVC, or Alu-Alu laminate, including coating or laminate details where applicable.
Check for applicable declarations, such as migration, composition, or compliance statements required by the site quality plan or customer specification.

Visual and Physical Condition

Inspect for pinholes, tears, wrinkles, delamination, scratches, dents, edge damage, contamination, or print defects that could affect forming or sealing.
Verify roll edges are not crushed and cores are not collapsed, ovalized, or cracked.
Check for dust, oil, fibers, adhesive residue, metal particles, or other foreign material on the web surface or in the packaging.
Measure width, length, thickness, or gauge as applicable and compare against the approved specification.

Barrier, Sealability, and Performance Checks

Verify the supplier-reported barrier properties meet the approved requirement for the intended product protection, including moisture or oxygen barrier where applicable.
Confirm the lidding foil or seal layer is compatible with the intended blister forming process and sealing parameters.
Inspect printed areas, lacquer, primer, or coating for uniformity, adhesion issues, smearing, or damage that could affect processing or performance.
If required by the site plan, record the result of a sample seal, peel, or forming trial against the approved acceptance criteria.
Confirm any required migration, extractables, or composition documentation is present and acceptable for the intended use.

Disposition and Release

Record the final disposition for the lot or shipment after review of documentation, visual condition, and test results.
Document any deficiencies, deviations, or non-conformances identified during the inspection, including affected lot numbers and evidence collected.
Inspector confirms the inspection was completed in accordance with site procedure and approved acceptance criteria.

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