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Coin Machine Operation and Balancing SOP

Coin Machine Operation and Balancing SOP

Standard procedure for operating a self-service coin counting machine, clearing jams, emptying hoppers, and reconciling counted coin totals to the general ledger.

Steps

  • Verify machine readiness
    The operator inspects the hopper for cracks, verifies all guards are in place, and confirms the emergency stop button is accessible and functional.
  • Prepare the work area
    The operator clears loose coins, liquids, wrappers, and other obstructions from the surrounding area and confirms the floor is dry and safe to access.
  • Load coins into the hopper
    The operator loads approved coins into the hopper without exceeding the machine fill limit and removes any foreign objects before starting the cycle.
  • Start the counting cycle
    The operator starts the machine and confirms the cycle begins normally without alarms, abnormal noise, or vibration.
  • Monitor the machine during operation
    The operator watches the machine continuously for jams, unusual noise, smoke, repeated misfeeds, or overheating and stops the cycle if any fault appears.
  • Stop and isolate the machine before clearing a jam
    The operator turns off and unplugs the machine before any jam clearing or internal inspection begins.
  • Remove the jammed coin or obstruction
    The operator uses only approved methods to remove the obstruction and does not force internal parts or bypass guards.
  • Escalate unresolved jams or repeated faults
    The operator determines whether the machine can safely resume or whether the issue must be escalated for maintenance review.
  • Resume the counting cycle
    The operator restarts the machine and confirms normal operation before leaving it unattended.
  • Empty the hopper and collection bins
    The operator transfers all counted coins to the designated collection container and checks that the hopper and bins are fully empty.
  • Reconcile machine totals to the general ledger
    The operator compares the machine total to the general ledger, applies the site variance tolerance, and records any difference for review.
  • Document the variance and escalate non-conformance
    The operator records the discrepancy, notes the recount result if applicable, and escalates unresolved variances or repeated faults to a supervisor.
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