Run Welding Hot Work Daily Inspection — Free

Work Area & Hot Work Readiness

Hot work area cleared of combustibles within required radius critical (required)

Verify flammables, trash, wood, paper, solvents, and other combustible materials are removed or protected from sparks and slag.

Yes No N/A

Fire extinguisher present, accessible, and in serviceable condition critical (required)

Confirm an appropriate extinguisher is immediately available at the work area and not blocked by materials or equipment.

Yes No N/A

Fire watch assigned when required critical (required)

Verify a trained fire watch is present when required by permit, site procedure, or AHJ requirements.

Yes No N/A

Protective screens or welding curtains installed to shield others from arc flash and sparks critical (required)

Ensure screens are positioned to protect nearby workers, visitors, and traffic from radiant energy, spatter, and slag.

Yes No N/A

Welding Equipment & Electrodes

Electrodes are dry, properly stored, and suitable for the job critical (required)

Check that electrodes are not damaged, contaminated, or exposed to moisture and are the correct type for the welding process.

Yes No N/A

Electrode holder, leads, and cable insulation are intact critical (required)

Inspect for cracked insulation, exposed conductors, loose connections, overheating, or other visible defects.

Yes No N/A

Welding machine is in safe operating condition critical (required)

Verify the machine powers on normally, controls are functional, and there are no visible signs of damage, overheating, or leakage.

Yes No N/A

Work lead / return path is secure and connected to clean metal critical (required)

Confirm the grounding or return clamp is attached to clean, bare metal with a secure connection and no loose or damaged leads.

Yes No N/A

Gas Cylinders, Hoses & Leak Checks

Gas cylinders secured upright and capped when not in use critical (required)

Verify cylinders are restrained from tipping, stored upright, and fitted with caps when required.

Yes No N/A

Regulators, gauges, and valves show no visible damage critical (required)

Inspect for cracked lenses, bent stems, damaged threads, missing parts, or signs of impact.

Yes No N/A

Hoses and fittings are free of cuts, burns, abrasion, and loose connections critical (required)

Check all gas hoses, couplings, and fittings for wear, leaks, kinks, or damage before lighting the torch.

Yes No N/A

Leak test completed and no gas leaks detected critical (required)

Confirm a leak test was performed on connections and no audible, visible, or odor-based leaks were found.

Yes No N/A

Flashback arrestors and check valves installed where required critical (required)

Verify required safety devices are installed, correctly oriented, and in serviceable condition.

Yes No N/A

Ventilation, PPE & Exposure Controls

Local or general ventilation is adequate for fumes and smoke critical (required)

Verify ventilation is operating and positioned to control welding fumes, smoke, and gases at the source.

Yes No N/A

Respiratory protection is available and used when required

Confirm the correct respirator is available, fit-tested if applicable, and used when ventilation alone does not control exposure.

Yes No N/A

Welding PPE is worn and in good condition critical (required)

Verify helmet, face shield, gloves, flame-resistant clothing, and eye protection are appropriate for the task and free of damage.

Yes No N/A

Nearby workers are protected from arc flash and spatter exposure critical (required)

Confirm barriers, screens, or exclusion zones are in place to prevent exposure to bystanders and adjacent trades.

Yes No N/A

Final Authorization

Permit, task briefing, and site-specific controls reviewed before start critical (required)

Confirm the crew reviewed the hot work permit, hazards, emergency response steps, and any site-specific restrictions.

Yes No N/A

Inspector authorization to begin welding hot work critical (required)

Use this item to document final approval to start work after all critical checks pass.

Additional deficiencies or corrective actions noted

Record any non-conformance, temporary controls, or follow-up actions needed before or during the task.

Get your results

Enter your email — we'll send you a PDF of your filled-out template. We won't sign you up to anything; you can opt in to the trial from the email if you want.

Email (required)

Your name (optional)

Run: Welding Hot Work Daily Inspection

Work Area & Hot Work Readiness

Welding Equipment & Electrodes

Gas Cylinders, Hoses & Leak Checks

Ventilation, PPE & Exposure Controls

Final Authorization

Get your results