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Run: Trim and Flashing Roll Form Quality Check

Use this trim and flashing roll form quality check to verify profile, bend angles, length, holes, and finish before parts leave the line. It helps catch tool...

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Inspection Setup and Part Identification

Part number, profile name, and revision match the traveler or print critical (required)

Verify the trim, ridge cap, or flashing being checked matches the documented specification before measuring dimensions.

Yes No N/A

Material type, gauge, and finish match the job order critical (required)

Confirm the coil or formed part matches the required substrate, thickness, and coating/finish.

Yes No N/A

Inspection sample identified and traceable

Record the sample ID, lot, coil number, or line run reference used for this check.

Yes No N/A

Profile and Bend Geometry

Formed profile matches the approved master sample or print critical (required)

Check overall shape, leg lengths, hems, returns, ribs, and any embossed features against the approved standard.

Yes No N/A

Photo evidence (optional)

Bend angles are within specification critical (required)

Measure representative bend angles and compare to the drawing tolerance.

Flange, leg, and return dimensions are within tolerance critical (required)

Measure the most critical formed dimensions that control fit-up and appearance.

No visible twist, oil-canning, buckling, or profile distortion

Inspect the part along its length under normal lighting for shape instability or distortion caused by setup or tooling drift.

Yes No N/A

Photo evidence (optional)

Length, Cut Quality, and Hole Placement

Overall part length is within tolerance critical (required)

Measure the finished length from end to end and compare to the job specification.

Cut ends are square, clean, and free of burrs critical (required)

Check both ends for squareness, edge quality, and burrs that could affect fit, safety, or appearance.

Yes No N/A

Photo evidence (optional)

Pre-punched holes, slots, or notches are correctly located

Verify hole spacing, edge distance, and feature location against the print where applicable.

Yes No N/A

Hem closure and edge condition are acceptable

Confirm hems are fully formed, edges are not split, and there are no sharp protrusions.

Yes No N/A

Surface Condition and Cosmetic Quality

Surface finish is free of scratches, scuffs, dents, and coating damage

Inspect visible surfaces for damage introduced during forming, handling, or stacking.

Yes No N/A

Photo evidence (optional)

Color, sheen, and coating appearance are consistent

Check for obvious variation in finish that would indicate material mix-up or process issue.

Yes No N/A

No oil, debris, or contamination on formed part

Verify the part is clean enough for downstream handling, packaging, or installation.

Yes No N/A

Tooling Drift and Line Control

Measured dimensions show no trend toward tooling drift

Use this item to document whether the line is holding dimensions consistently across the sample set.

Roll tooling, guides, and cut-off setup appear secure and aligned critical (required)

Check for obvious looseness, misalignment, or setup shift that could cause profile variation or length error.

Yes No N/A

Corrective action initiated for any out-of-tolerance condition critical (required)

Document whether the operator, lead, or quality technician stopped the line, adjusted tooling, or segregated suspect product.

Yes No N/A

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