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Run: Solventless Laminator Setup and Mix Ratio Inspection

Pre-run inspection template for solventless laminator setup. Use it to verify mix ratio, temperature, coat weight, web path, and safety controls before you s...

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Machine Identification and Setup Authorization

Machine ID, line number, and job order are recorded

Capture the solventless laminator identifier, production line, and work order or batch number for traceability.

Setup is authorized for the current job and material combination critical (required)

Verify the setup matches the approved job ticket, substrate combination, and adhesive system before startup.

Yes No N/A

Current SOP, recipe, or setup sheet is available at the machine critical (required)

Approved setup instructions must be present and accessible to the operator or inspector.

Yes No N/A

Photo evidence (optional)

Adhesive Mix Ratio and Metering System

Metering pump ratio matches the approved recipe critical (required)

Record the actual metering pump ratio and compare it to the target ratio specified for the job.

Component A / Component B mix ratio is within tolerance critical (required)

Enter the measured mix ratio for the adhesive components and confirm it is within the approved tolerance window.

Metering pumps, hoses, and filters show no leaks or visible damage critical (required)

Inspect the adhesive delivery path for leaks, cracks, loose fittings, or other non-conformances.

Yes No N/A

Photo evidence (optional)

Application Temperature and Coat Weight

Adhesive application temperature is within target range critical (required)

Record the adhesive application temperature at the applicator or control point.

Coat weight is within specification critical (required)

Measure and record the applied coat weight against the approved product specification.

Temperature and coat weight readings are documented at startup

Confirm the initial process readings were captured before the run was released.

Yes No N/A

Web Path, Substrate, and Bonding Readiness

Web path is threaded correctly and aligned critical (required)

Verify the web path, rollers, and guides are threaded according to the approved setup and are aligned for the run.

Yes No N/A

Photo evidence (optional)

Substrates are correct, clean, and free of visible contamination critical (required)

Confirm the materials loaded match the job and show no visible dust, oil, moisture, or other contamination.

Yes No N/A

Nip pressure, tension, and unwind/rewind settings are set to specification critical (required)

Verify key mechanical settings are within the approved setup parameters for stable bonding.

Yes No N/A

Safety, Housekeeping, and Regulatory Controls

Machine guards, interlocks, and emergency stops are functional critical (required)

Confirm guarding and emergency stop devices are in place and operational before the machine is released.

Yes No N/A

Photo evidence (optional)

Lockout-tagout status is verified for maintenance or setup work as required critical (required)

Verify OSHA 1910.147 lockout-tagout controls were applied when maintenance, cleaning, or adjustment required energy isolation.

Yes No N/A

Area is free of spills, trip hazards, and obstructed access to emergency equipment

Check the immediate work area for housekeeping deficiencies and clear access to emergency equipment and exits.

Yes No N/A

Photo evidence (optional)

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