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Run: Print Inspection Camera Setup and Threshold Record

Document print inspection camera setup, defect thresholds, alarm rules, and reject criteria for a specific job before production starts. Use it to verify the...

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Job and Inspection Record

Job identifier recorded critical (required)

Record the production job number, SKU, work order, or batch identifier.

Product and print version confirmed critical (required)

Record the product name, artwork version, and approved print revision being inspected.

Inspection date and time captured critical (required)

Capture when the camera setup and threshold record was completed.

Inspector or technician name recorded critical (required)

Record the person completing the setup and verification.

Reference SOP or setup instruction available

Document the applicable SOP, work instruction, or approved setup sheet used for this job.

Camera, Lighting, and Mechanical Setup

Camera mounted securely and aligned to inspection zone critical (required)

Verify the camera is rigidly mounted, focused on the correct inspection area, and free from vibration or drift.

Yes No N/A

Field of view fully covers required print area critical (required)

Confirm the camera field of view covers all required print elements, including edges, registration marks, and variable data zones if applicable.

Yes No N/A

Focus and image sharpness verified critical (required)

Rate image sharpness after setup and before run approval.

Lighting intensity and angle set for defect visibility critical (required)

Record the lighting setting used to reveal expected print defects without glare, washout, or shadowing.

Trigger sensor or encoder synchronization verified critical (required)

Confirm the camera trigger, encoder, or line synchronization is aligned to the product position and speed.

Yes No N/A

Calibration and Threshold Configuration

Calibration target or master sample verified critical (required)

Confirm the approved master sample, calibration target, or golden image was used to validate the setup.

Yes No N/A

Defect size threshold for reject configured critical (required)

Record the minimum defect size that triggers reject action.

Note (optional)

Defect size threshold for mark-for-review configured

Record the defect size range that requires operator review but does not automatically reject the job.

Note (optional)

Alarm rule selected for threshold breach critical (required)

Select the alarm behavior used when a defect exceeds the configured threshold.

Threshold values match approved job specification critical (required)

Verify the configured thresholds match the approved print inspection specification or customer requirement.

Yes No N/A

Defect Rules and Disposition Criteria

Critical defect categories defined critical (required)

Select the defect types that are treated as critical for this job.

Note (optional)

Reject criteria documented for critical defects critical (required)

Confirm the reject rule is documented for all critical defect categories and is unambiguous to operators.

Yes No N/A

Mark-for-review criteria documented for borderline defects

Confirm borderline or marginal defects are routed to review rather than automatic reject when specified by the job.

Yes No N/A

Maximum allowable false reject rate recorded

Record the acceptable false reject limit for this setup, if defined by the process owner.

Note (optional)

Verification, Safety, and Sign-Off

First-piece or sample image verified against acceptance criteria critical (required)

Attach evidence of the verified sample image or first-piece inspection result.

Note (optional)

Alarm and reject function tested successfully critical (required)

Confirm the system generated the expected alarm and reject response during a test event.

Yes No N/A

Area around inspection station is safe and unobstructed

Verify the inspection station does not create a pinch point, trip hazard, or blocked access to emergency egress. Follow applicable OSHA 29 CFR 1910 housekeeping and machine safety practices.

Yes No N/A

Inspector sign-off completed critical (required)

Inspector or technician signs to confirm the setup and threshold record is accurate.

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