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Run: Main Circuit Resistance Test - Switchgear and Breaker Contact Integrity

Use this main circuit resistance test template to record switchgear and breaker contact resistance, verify contact integrity, and flag imbalance or overheati...

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Test Record and Equipment Identification

Record the switchgear lineup, breaker ID, serial number, feeder designation, and location.
Document when the resistance test was performed.
Record the micro-ohmmeter or contact resistance tester model, serial number, and calibration due date.

Safety Preconditions and Test Readiness

Confirm the circuit is de-energized, isolated, and verified using the site lockout-tagout procedure before testing.
Verify appropriate electrical PPE was used based on the task and arc-flash risk assessment.
Confirm leads and probes are intact, clean, and suitable for low-resistance measurement.
Confirm the test instrument calibration is current and traceable.

Visual and Mechanical Condition

Inspect accessible contact points, joints, and terminations for discoloration, pitting, looseness, or heat damage.
Verify the device can be opened and closed per test procedure without abnormal binding or misalignment.
Confirm the measurement points are accessible, free of contamination, and suitable for repeatable readings.

Main Circuit Resistance Measurements

Enter the measured main circuit or contact resistance for Phase A.
Enter the measured main circuit or contact resistance for Phase B.
Enter the measured main circuit or contact resistance for Phase C.
Record the test method used, including test current, dwell time, and any averaging or compensation method.

Results, Deficiencies, and Sign-Off

Confirm the measured resistance values are consistent across phases and within the applicable acceptance criteria or manufacturer limits.
Document any high-resistance reading, loose connection, contaminated contact, or other non-conformance and the corrective action taken or required.
Inspector signs to confirm the test record is complete and accurate.

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