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Run: Machine Guarding Inspection (Press and Rollformer)

Use this machine guarding inspection for presses, press brakes, and rollformers to verify fixed guards, interlocks, light curtains, point-of-operation protec...

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Inspection Details

Record the machine name/ID, type (press, press brake, rollformer), and location.
Document when the inspection was performed.
Inspector must sign to confirm findings and observations.

Fixed Guards and Physical Barriers

Verify fixed guards are present where access to moving parts, pinch points, and nip points is possible.
Check that guards are firmly mounted, undamaged, and not bypassed or modified.
Verify openings, gaps, and reach distances do not allow access to the hazard zone during operation.
Inspect for physical damage, loose hardware, or deterioration that reduces guarding effectiveness.

Interlocked Guards and Safety Devices

Open each interlocked guard as applicable and verify the machine cannot cycle or continues only in a safe state.
Check for bypassed safety circuits, taped switches, improvised actuators, or other defeat methods.
Verify emitter and receiver are aligned and lenses are clean with no blocked beams or misalignment indicators.
Test the applicable safety device response, including interlocks, light curtains, and presence-sensing controls, per site procedure.

Point-of-Operation Protection and Controls

Verify the guarding method protects the operator from the cutting, bending, rolling, or pressing action during normal operation.
Confirm the installed safeguarding method is appropriate for the machine and functions consistently.
Verify E-stops are reachable from the operator position, clearly identified, and stop the machine when activated.
Check for guarded foot pedals, protected buttons, and controls positioned to prevent accidental start or cycle initiation.

Operating Area, Access Control, and Housekeeping

Verify barriers, signage, or work practices prevent non-operators from entering the hazard area during operation.
Inspect the immediate work area for debris, slip hazards, and obstructions that could affect safe operation.
Confirm safety labels, hazard warnings, and operating instructions are present and readable at the machine.

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