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Run: Loan-A-Tool Return Condition and Damage Inspection

Use this loan-a-tool return inspection to document missing parts, damage, contamination, and function before you refund a deposit or restock the kit.

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Return Transaction Details

Enter the loan transaction ID or receipt number from the original checkout.
Enter the full tool kit name and SKU/part number as shown on the original loan record.
Record the exact date and time the customer returned the tool kit.
Verify the return falls within the store's loan window. O'Reilly Auto Parts requires return within 48 hours; AutoZone allows up to 90 days for full deposit refund. Confirm against store policy.
Name of the associate performing this inspection.

Kit Completeness — Component Inventory

Verify each major tool (e.g., main body, driver, press, puller arms) is returned. Cross-reference against the kit manifest.
Count and verify every adapter, socket, bit, or attachment listed on the manifest. Note any missing item by description and quantity.
Record the total count of missing pieces identified during component inventory.
Confirm the original case, tray, or organizer is returned. Check that foam inserts, dividers, and latches are present and functional.
If the kit included a printed instruction sheet or torque reference card, verify it is returned.

Physical Damage Assessment

Inspect the main tool body for cracks, bends, or deformation that would compromise structural integrity or safe operation. Per OSHA 29 CFR 1910.242(a), damaged hand tools must not be returned to service.
Check all sockets and adapters for stripped drive squares, rounded hex points, or broken walls that would render them unsafe or non-functional.
For pneumatic, hydraulic, or electric tools: inspect hoses, cables, and cords for kinks, cuts, abrasion, or exposed wiring. Damaged electrical cords are a shock/fire hazard per OSHA 29 CFR 1910.303.
Rate the overall physical condition of the returned kit.
Document each damage deficiency by component name, location, and nature of damage. Enter 'None' if no damage found.

Cleanliness and Contamination

A light film of lubricant is acceptable. Excessive grease buildup, chemical deposits, or corrosive residue that could contaminate the next user or degrade the tool is a non-conformance.
Check for contamination with hazardous fluids. If present, follow store chemical handling SOP and EPA/OSHA guidelines before returning tool to inventory. Relevant: OSHA 29 CFR 1910.1200 (Hazard Communication).
Inspect the storage case interior for metal shavings, broken fasteners, or debris that could damage components or injure the next user.

Functional Check

Manually cycle all moving mechanisms. Ratchets should engage cleanly in both directions; slides and pivots should move without excessive play or binding.
Test all threaded interfaces for cross-threading, stripped threads, or seized connections.
For tools with locking collars, safety pins, or pressure-relief valves, verify each safety feature operates as designed.

Disposition and Sign-Off

Select the overall disposition of this returned tool kit.
Document any corrective actions required: parts to reorder, repairs needed, customer charge-back amounts, or quarantine steps. Enter 'None' if no action required.
Enter the dollar amount withheld from the deposit, or 0.00 if full refund is issued.
Associate performing the inspection must sign to certify accuracy of findings.

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