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Run: Lead-Acid Battery Core Storage Pallet Audit

Audit spent lead-acid battery storage pallets and racks for cracked cases, leaks, containment failures, labeling gaps, and fire-safety controls before a smal...

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Inspection Scope and Area Setup

Confirm the inspection covers the correct pallet, rack, or containment unit used for spent lead-acid battery storage.
Walkway and approach to the pallet/rack are clear; no blocked access or unsafe reach required.
Look for visible identification, handling instructions, or hazard communication appropriate to the stored batteries.
Check the immediate area for clutter, metal debris, pooled liquid, or other conditions that could interfere with safe storage.

Battery Condition and Segregation

Inspect each visible battery case for cracks, deformation, broken terminals, or other physical damage.
Look for white/green corrosion, damp surfaces, staining, or liquid accumulation indicating leakage.
Batteries should not be tipped, stacked unsafely, or positioned in a way that could cause release.
Verify that suspect batteries are isolated per site procedure and not mixed with sound units.

Secondary Containment Integrity

Inspect all visible surfaces, corners, welds, seams, and supports for damage that could compromise containment.
Confirm the containment system is not overfilled and can reasonably capture releases from the stored batteries.
Check the base, drain points, and perimeter for liquid accumulation or signs that containment has been compromised.
Look for softening, pitting, discoloration, or other material degradation from electrolyte exposure.

Labeling, Handling, and Fire Safety Controls

Verify controls intended to reduce ignition risk near lead-acid batteries are visible and maintained.
Check for site-specific instructions covering gloves, eye protection, and safe handling of damaged batteries.
Confirm labels are not missing, faded, or obscured by dirt, corrosion, or stored materials.
Verify emergency equipment is present, unobstructed, and appropriate for the area per site procedure.

Spill Response, Records, and Corrective Actions

Confirm spill response materials appropriate for battery electrolyte are present and not expired or depleted.
Record any non-conformance, including cracked cases, leakage, damaged containment, or housekeeping issues.
Document who will correct the issue, what action is needed, and the target completion date.

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