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Run: Knife and Sharp Tool Control Log

Track every issued knife, blade, slitter, and cutter on the floor, verify return and condition, and document breakage response before product is released. Th...

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Inspection Scope and Tool Register

Record the production line, packaging area, department, and shift covered by this inspection.
Verify that the current knife, blade, slitter, or cutter issue/return log is available at the point of use.
Confirm the register includes all knives, blades, slitters, cutters, and other controlled sharp tools used in the area.
Capture the date and time the inspection began.
Enter the inspector's name and job title or role.

Tool Issue and Return Control

Count the controlled sharp tools currently in use and compare against the issue log.
Verify that tools returned to storage, sanitation, or maintenance are recorded with date, time, and condition.
Confirm there are no missing knives, blades, slitters, or cutters relative to the issue log.
Verify each issue or return entry identifies the employee, station, or authorized holder responsible for the tool.
Confirm controlled sharp tools are stored in the designated secured location when not actively in use.

Blade and Tool Condition

Check all controlled sharp tools in use or staged for use for visible breakage, chipping, bending, or cracking.
Verify the blade holder, guard, or locking mechanism is intact and prevents unintended blade release.
Assess whether the cutting edge is suitable for continued use without excessive wear or instability.
Confirm any damaged or suspect tool is immediately segregated, tagged, and removed from the floor.
Verify replacement blades or tools are issued only through the approved control process and recorded in the log.

Foreign Material Prevention Controls

Verify the area uses approved controls such as blade guards, breakaway blades, or controlled changeout procedures where required.
Confirm a documented product, equipment, and floor search was completed after any suspected blade breakage.
Verify any product potentially exposed to a missing or broken blade fragment is placed on hold or isolated.
Confirm blade loss, breakage, or foreign material events are recorded and escalated per site procedure.

Corrective Actions and Closeout

Record any non-conformance, deficiency, or critical item failure and the corrective action taken.
Confirm the supervisor, quality lead, or competent person was notified of any failure or suspected blade loss.
Inspector signature confirming the inspection is complete and accurate.
Capture the date and time the inspection was completed.

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