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Run: HVAC Preventive Maintenance Inspection

Use this HVAC preventive maintenance inspection template to document quarterly or seasonal checks on air handlers, condensers, electrical controls, and refri...

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Pre-Work Safety and Access

Verify equipment is de-energized and isolated before internal inspection or service.
No standing water, trip hazards, blocked access, or unsafe conditions around HVAC equipment.
Confirm task-appropriate PPE is in use, such as gloves, eye protection, and hearing protection as needed.
Equipment can be reached safely without forcing access or creating fall hazards.
Record the unit identifier, building, floor, or zone being inspected.

Air Handlers and Indoor Units

Check filter condition, fit, and orientation. Replace if loaded, damaged, or bypassing air.
Inspect blower wheel, housing, and visible vibration or imbalance.
Evaporator or indoor coil is not visibly matted with dust, grease, or biological buildup that restricts airflow.
No overflow, standing water, algae, or blockage observed in drain pan or drain line.
Check for cracking, fraying, misalignment, looseness, or abnormal wear.
Verify no obvious restriction, unusual noise, or weak discharge at the unit.

Compressors and Condensers

Coil fins are not clogged with dirt, leaves, trash, or other debris that would reduce heat transfer.
Observe startup and operating behavior for chatter, grinding, repeated cycling, or other abnormal operation.
Suction line insulation is intact where required and lines show no visible abrasion, oil staining, or damage.
Check fittings, valves, and coil areas for oil residue or other signs of leakage.
No cracks, looseness, rubbing, or guard damage observed.
Record measured suction/discharge pressures and line temperatures if available during the inspection.

Electrical and Controls

No missing covers, exposed conductors, or damaged enclosures observed.
Look for discoloration, loose connections, frayed insulation, or burn marks.
No pitting, swelling, buzzing, or other signs of failure observed.
Verify setpoint response, mode changes, and sensor readings are reasonable for current conditions.
Record the measured voltage and compare to equipment nameplate or manufacturer requirements.
Record any non-conformance, corrective action, or escalation needed.

Refrigerant, Performance, and Documentation

Verify no obvious undercharge or overcharge indicators such as icing, poor cooling, or abnormal cycling.
Record supply and return air temperatures or other applicable performance measurements.
Document completed tasks, deficiencies, parts replaced, and follow-up work required.
Record the planned date or season for the next preventive maintenance visit.
Signature confirms the inspection was completed and findings were recorded accurately.

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