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Run: Hearing Conservation Program Audit - Textile Mill and Appliance Assembly

Audit hearing conservation controls in textile mills and appliance assembly plants, from noise monitoring and posted warnings to hearing protection, audiomet...

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Audit Scope and Facility Profile

Confirm whether the audit covers textile production, appliance assembly, or a mixed manufacturing area.
Identify all production areas where employees may be exposed to elevated noise, such as weaving, spinning, stamping, motor test, conveyor, or packaging lines.
Enter the approximate number of employees included in the hearing conservation program.
Confirm whether monitoring or exposure data indicates an 8-hour time-weighted average of 85 dBA or higher for affected employees, which triggers hearing conservation program requirements under OSHA 29 CFR 1910.95.

Noise Monitoring and Exposure Assessment

Verify that initial or periodic noise monitoring was completed for representative employees and tasks in high-noise areas.
Confirm that noise survey results, dosimetry data, and exposure determinations are documented, dated, and available for review.
Verify that monitoring was repeated after changes to machinery, production volume, layout, maintenance status, or staffing that could affect exposure.
Confirm that the facility has identified areas or operations where noise levels require hearing protection or hearing conservation controls.

Signage, Posting, and Area Controls

Verify that signs are posted at entrances or boundaries of areas where hearing protection is required and are visible to employees and visitors.
Check that posted warnings are readable, maintained, and located where employees can see them before entering the hazard area.
Confirm that supervisors, maintenance staff, and contractors are informed of noise hazard zones and required PPE rules.
Verify that access practices, barriers, or work controls prevent routine entry into high-noise areas without required hearing protection.

Hearing Protection Devices (HPD) Availability and Use

Confirm that earplugs, earmuffs, or other approved HPDs are available for affected employees and fit the tasks and noise levels present.
Verify that HPDs are stored or dispensed where employees can obtain them before entering noisy work areas.
Observe whether employees in designated high-noise areas are wearing hearing protection correctly and consistently.
Check that reusable hearing protection is clean, serviceable, and replaced when damaged or worn.

Training, Audiometric Testing, and Program Management

Verify that affected employees have been trained on noise hazards, HPD use, audiometric testing, and program requirements.
Confirm that training dates, attendance, and content are documented and retained for affected employees.
Verify that audiometric testing is provided at the required intervals and that records are maintained for employees in the program.
Confirm that the facility has a documented process for reviewing audiograms, notifying employees, and providing follow-up when a standard threshold shift is detected.
Verify that a responsible manager or competent person owns the hearing conservation program and tracks corrective actions to closure.

Findings, Corrective Actions, and Sign-Off

List any deficiencies, non-conformances, or critical items found during the audit and describe the corrective actions required.
Record the person responsible for each corrective action and the target completion date.
Inspector sign-off confirming the audit was completed and findings are accurate.

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