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Run: First Article Inspection AS9102

First Article Inspection AS9102 template for documenting part accountability, material traceability, dimensional results, and characteristic-level verificati...

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Inspection Setup and Traceability

Verify the inspection package is complete and matches the current released configuration.
Confirm the part number, dash number, and revision status are consistent across all records.
Record the unique identifier used to trace the inspected part or lot.
Verify all measurement tools used for the inspection are in calibration and suitable for the tolerance range.
Confirm temperature, lighting, and cleanliness are adequate to support accurate inspection results.
Select the disposition of the part being inspected.

AS9102 Form 1 - Part Number Accountability

Enter the released part number exactly as shown on the controlled drawing or purchase order.
Record the formal part name or nomenclature associated with the drawing.
Capture the current revision level for the part and drawing.
Select the reason the first article inspection is being performed.
Record the manufacturing site, work center, or supplier source used to produce the part.
Capture the customer PO, contract, or release number associated with the first article.

AS9102 Form 2 - Product Accountability

Verify the material certification matches the specified alloy, grade, temper, form, and applicable specification.
Confirm the heat, lot, or batch number on the part traces to the certification package.
Select all special processes applicable to the part and verify supporting certifications are present.
Confirm certificates of conformance are available for all applicable purchased or outsourced items.
Verify any required functional, fit, or product-level test evidence is complete and acceptable.
Identify any open nonconformance, deviation, waiver, or concession affecting the first article.

Dimensional Verification

Confirm every applicable dimension, note, and characteristic on the drawing has been measured or otherwise accounted for.
Verify all critical or key characteristics meet the specified tolerance limits.
Enter measured values and units for the inspected characteristic or attach the detailed measurement report.
Record the nominal dimension and tolerance limits used to evaluate the measured result.
Select the primary method used to verify the characteristic.
Document any characteristic that is out of tolerance and reference the associated nonconformance record.

AS9102 Form 3 - Characteristic Accountability

Confirm each requirement is uniquely numbered or otherwise cross-referenced for traceability.
Verify the characteristic description matches the drawing note, dimension, or specification requirement.
Confirm pass/fail or measured result is recorded for every characteristic.
Attach or reference the inspection report, CMM output, or other supporting evidence.

Final Review and Approval

Confirm Forms 1, 2, and 3 are complete and internally consistent.
Record any open issues requiring containment, corrective action, or customer disposition.
Inspector signs to confirm the first article inspection was completed accurately.
Quality representative approves the completed first article package.

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