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Run: CRAC and CRAH Quarterly Data Center Preventive Maintenance Inspection

Quarterly inspection template for CRAC and CRAH units that checks filters, humidification, controls, and underfloor pressure so you can catch cooling deficie...

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Inspection Details and Safety Controls

Record the CRAC/CRAH unit identifier, room/row location, and asset tag match to the maintenance schedule.
Verify clear access to the unit, no standing water, no blocked panels, and no trip hazards in the work zone.
Confirm site LOTO procedure and NFPA 70E / site electrical safety controls are followed before opening energized compartments.
Verify appropriate PPE for the task, such as eye protection, gloves, and arc-flash PPE if applicable to the site procedure.
Enter the date/time of inspection and the responsible inspector or competent person.

Filters and Airflow Condition

Measure the filter differential pressure and compare it to the site or manufacturer acceptable range.
Verify filters are seated properly, frames are intact, and there is no visible air bypass around the filter bank.
Check for excessive dust loading, damage, collapse, moisture intrusion, or odor indicating replacement is needed.
Confirm grilles, louvers, and return paths are clear of obstructions and not blocked by stored materials or cabling.
Observe fan start-up and running condition for unusual vibration, rubbing, bearing noise, or alarm conditions.

Humidifier and Condensate Management

Measure or verify humidifier output against the unit setpoint and site humidity control requirements.
Inspect the humidifier components for scale, wear, leaks, corrosion, or end-of-life indicators.
Check water supply, drain tubing, traps, and fittings for leaks, kinks, blockage, or loose connections.
Verify the condensate pan is clean, drain path is open, and no standing water or overflow condition is present.

Sensors, Controls, and Alarms

Compare the unit temperature sensor reading to a reference instrument or site calibration standard.
Compare the humidity sensor reading to a reference instrument or site calibration standard.
Verify pressure readings are stable, plausible, and consistent with the unit operating condition and site trend history.
Confirm alarms display correctly, setpoints are within approved limits, and the unit communicates to the building management system if applicable.

Underfloor Pressure Mapping and Room Air Distribution

Record underfloor pressure readings at the site-defined measurement points or tile locations.
Enter the measured underfloor static pressure and compare it to the approved target for the room.
Verify raised-floor tiles are seated, cable cutouts are sealed as required, and blanking panels are installed to prevent bypass air.

Final Condition, Deficiencies, and Sign-Off

Record all non-conformances, affected components, and required follow-up actions.
Confirm the inspection is complete and the inspector signs the record.

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