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Run: Concrete Pump Pre-Pour Inspection

Use this concrete pump pre-pour inspection template to verify setup, stability, boom condition, and controls before the first pour. It helps crews catch unsa...

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Site Access and Setup Area

Establish an exclusion zone around the pump, boom swing radius, and hose discharge area.
Access paths are unobstructed and allow safe movement around the truck and controls.
Check for power lines, structures, scaffolds, or other overhead obstructions within the boom operating envelope.
Surface is level enough and free of voids, soft spots, washout, or uncompacted fill that could affect stability.

Outriggers and Ground Bearing

Verify each outrigger is deployed to the required position and locking mechanisms are engaged.
Pads/cribbing are intact, level, and centered under each outrigger foot.
Observe the truck and support points after deployment for any instability or ground displacement.
Confirm the setup area can support the pump, boom, and load conditions for the planned pour.

Boom, Mast, and Hydraulic Condition

Inspect all boom segments, welds, pins, and joints for structural defects or abnormal wear.
Check for fluid leaks, damaged hose covers, loose fittings, or cylinder seepage.
Verify retaining devices, pins, and interlocks are installed and operating as intended.
Cycle the boom through a safe test range to confirm normal operation without unusual noise, binding, or jerking.

Hopper, Pipeline, and Delivery Line

Remove hardened concrete, debris, and foreign material that could interfere with pumping.
Inspect all visible line sections for proper engagement, wear, and signs of leakage or separation risk.
Check for bulges, cuts, worn spots, damaged whip checks, or excessive wear at the discharge end.

Controls, Remote, and Emergency Systems

Test the remote for power, signal response, and correct command execution before placing the boom in service.
Verify emergency stop devices at the truck and remote control stop pump and boom movement as intended.
Ensure the operator can identify controls, indicators, and shutdown procedures without ambiguity.

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