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Run: Compostable Material Handling and Segregation Inspection Log

Use this log to verify compostable resin and film are received, stored, staged, and segregated without cross-contamination from conventional materials. It he...

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Inspection Scope and Material Identification

Record the receiving area, storage location, production line, and lot or batch identifiers covered by this inspection.
Confirm the material type being inspected.
Reference the applicable specification, work instruction, or SOP used to verify handling and segregation requirements.
Verify the inspection scope includes all three control points for compostable material integrity.

Receiving and Incoming Material Controls

Verify the received material description, grade, and quantity match the shipping documents and container labels.
Check for torn bags, punctured film rolls, wet packaging, debris, or any visible contamination on receipt.
Verify each pallet, tote, or roll is labeled with compostable status and a traceable lot or batch identifier.
Confirm the receiving zone has physical or procedural controls that prevent commingling with conventional resin, film, or scrap.

Storage Conditions and Physical Segregation

Verify compostable resin and film are stored in a designated area marked to prevent accidental use with conventional stock.
Confirm separation by rack, bay, cage, floor marking, barrier, or equivalent control is maintained at all times.
Check that storage conditions prevent moisture exposure, crushing, UV damage, excessive heat, or other conditions that could degrade compostable material.
Verify first-in-first-out or approved lot control is used to manage material age and traceability.

Line Staging and Production Segregation

Verify the line-side staging area contains only the approved compostable resin or film for the current run.
Confirm no conventional resin, film, or mixed scrap is present in the active staging area, feeders, or nearby carts.
Verify dedicated or cleaned tools, bins, and containers are used to prevent cross-contamination during handling.
Confirm the changeover check includes removal of prior material, verification of correct material, and release to production.

Housekeeping, Contamination Prevention, and Records

Check for mixed resin, foreign material, dust, debris, or mislabeled product in the inspected area.
Verify any damaged or suspect material is isolated, labeled, and dispositioned according to site procedure.
Confirm personnel handling compostable materials have documented training on segregation and contamination prevention.
Document any non-conformance, immediate containment, root cause, and corrective action owner with due date.

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