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Run: Brake Stroke Adjustment Verification

Brake Stroke Adjustment Verification template for documenting air brake chamber type, slack adjuster condition, and applied stroke measurements against allow...

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Inspection Setup and Vehicle Identification

Record unit number, VIN, trailer number if applicable, and inspection date/time.
Verify the vehicle is equipped with an air brake system subject to stroke adjustment verification.
Verify the vehicle is safely secured, wheels chocked as needed, and the inspector can access brake components without obstruction.
Select all wheel positions inspected.
Document the applicable FMCSR-based procedure, fleet SOP, or service manual used for the inspection.

Brake Chamber Type and Condition

Record the chamber type observed for each inspected wheel position.
Check for loose mounting hardware, cracked housings, corrosion, or air leakage at the chamber.
Verify the pushrod, clevis, and pin connection are properly secured and not excessively worn.
Inspect the dust boot for tears, missing sections, or contamination that could affect chamber performance.
Indicate whether audible or visible air leakage is present at the chamber, fittings, or hose connections.

Slack Adjuster and Foundation Brake Condition

Record the slack adjuster type observed.
Check for cracks, bent components, excessive wear, missing hardware, or improper installation.
Verify the slack adjuster is not seized and moves appropriately during brake application and release.
Inspect S-cam, rollers, bushings, return springs, and related hardware for wear or damage that could affect stroke measurement.
Check for lining wear, contamination, scoring, cracks, or other conditions that may indicate a brake deficiency.

Applied Stroke Measurement

Enter the measured applied stroke or pushrod travel for the inspected brake.
Enter the applicable maximum allowable stroke for the identified chamber type and brake configuration.
Confirm the measured applied stroke does not exceed the applicable maximum allowable stroke for the chamber type.
Record how the stroke measurement was taken.
Document the applied test condition used during measurement, such as service brake application pressure or inspection method.

Deficiencies, Corrective Action, and Release

Select all deficiencies observed during the inspection.
Indicate whether repair, adjustment, or further evaluation is required before the vehicle is returned to service.
Confirm whether the vehicle is approved for continued operation after inspection and any required corrections.
Inspector signs to confirm the accuracy of the brake stroke adjustment verification.

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