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Run: Absorption Chiller Annual Service Report

Annual service report for absorption chillers that captures solution chemistry, purge performance, safety devices, and corrective actions in one inspection r...

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Inspection Details and Equipment Identification

Record chiller make, model, serial number, asset tag, and location.
Enter the annual service date, inspector name, and work order or service ticket number.
Verify the unit was accessible and the area was free of immediate hazards before service began.

Operating Conditions and Solution Chemistry

Measure and record the lithium bromide concentration for the solution circuit.
Record the octyl alcohol level or charge condition per OEM guidance.
Measure generator pressure and compare against the manufacturer specification for the operating condition.
Inspect the solution condition for signs of contamination, crystallization, or other abnormal appearance.

Purge System and Vacuum Integrity

Verify purge pump starts, runs, and cycles as expected with no abnormal noise, vibration, or leakage.
Check for evidence of air ingress, vacuum degradation, or purge alarms during the inspection.
Inspect visible purge system components for leakage, corrosion, or loose fittings.

Mechanical Condition and Safety Devices

Observe pump operation during the service check and note any unusual sound, vibration, or overheating.
Verify applicable safeties, shutdowns, and interlocks respond properly per OEM procedure.
Inspect relief devices, guards, and related safety components for damage, corrosion, missing seals, or tampering.

Electrical, Controls, and Housekeeping

Verify covers are in place, indicators are legible, and there is no visible damage or overheating.
Confirm access to service points, panels, and emergency shutoff paths is unobstructed.
List all deficiencies, non-conformances, repairs completed, and follow-up actions required.

Final Verification and Sign-Off

Confirm any critical findings were reported to the site contact or supervisor before closing the job.
Confirm the annual service followed the manufacturer procedure and safe work practices, including lockout-tagout where applicable under OSHA 1910.147.
Technician or inspector signs to certify the annual service record.

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