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Run: AAMA 2603/2604/2605 Coating Performance Verification

Verify architectural aluminum coating performance against AAMA 2603, 2604, or 2605 with a structured check of thickness, gloss, color, adhesion, and non-conf...

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Inspection Setup and Specification

Confirm the required architectural performance level is specified as AAMA 2603, 2604, or 2605 before testing begins.
Record part number, lot/batch, line, date, and shift for traceability.
Verify the inspected parts are aluminum substrates intended for architectural use.
Confirm the applicable specification, work instruction, and test method are available to the inspector.
Record ambient temperature and relative humidity during inspection if required by the site procedure.

Surface Preparation and Coating Process Controls

Verify the substrate was cleaned and pretreated according to the approved process before coating.
Confirm the applied coating product, resin system, and color code match the approved specification.
Verify oven temperature, dwell time, and line speed were within the approved process window.
Check for runs, sags, pinholes, craters, blisters, contamination, or other visible non-conformances.
Identify any repaired or reworked areas and confirm they are segregated for disposition if applicable.

Film Thickness Verification

Confirm the gauge type and calibration status are suitable for the coating system and substrate.
Confirm the average measured thickness meets the approved target range for the specified AAMA level.

Gloss and Color Verification

Record gloss using the approved angle and method for the coating system.
Verify the measured gloss is within the customer or project specification for the selected AAMA level.
Confirm the coating color matches the approved master standard, sample, or control panel.
Record measured color difference if your procedure requires instrumental verification.

Adhesion and Final Acceptance

Confirm the adhesion test method required by the site procedure was performed on the coated sample or part.
Record whether the coating passed the adhesion acceptance criteria for the specified AAMA level.
Document any deficiencies, containment actions, rework, scrap, or release decision.
Inspector confirms the results are complete and accurate.

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