Roll Defect and Telescoping Inspection Log

Inspection log for documenting roll defects such as telescoping, edge weave, gels, and starring during roll inspection, including winding quality assessment, disposition of suspect rolls, and corrective actions.

Inspection Context

• Roll ID / lot number recorded
• Material type identified
• Inspection stage identified
• Inspection date and time recorded
• Inspector name or ID recorded
• Inspection method documented

Defect Identification

• Telescoping observed
• Edge weave observed
• Gels observed
• Starring observed
• Defect location on roll documented
  Record where the defect appears, such as core, edge, outer wrap, mid-roll, or intermittent across the roll.
• Defect extent measured or estimated
  Estimate the percentage of the roll affected or the visible extent of the defect.

Winding Quality Assessment

• Roll edges are aligned within acceptable tolerance
• Roll is wound evenly without loose or tight bands
• Core condition acceptable
• Roll stability during handling acceptable
  Rate whether the roll remains stable during movement, staging, and handling.

Disposition and Corrective Action

• Disposition selected
• Containment action documented
• Suspected cause documented
  Record likely contributing factors such as winding tension, core alignment, web tracking, slitting, or handling damage.
• Corrective action assigned

Evidence and Sign-Off

• Photo evidence attached
• Reference to SOP or work instruction
• Inspector signature