MIG Weld Destructive Test Record

Inspection template for documenting a MIG weld destructive coupon test on same-thickness material to verify weld settings and acceptance against OEM requirements.

Inspection Details

• Job or repair order number recorded
• Vehicle or asset identification recorded
• Technician name and qualification recorded
• Inspection date and time recorded

Safety and Test Preconditions

• Required PPE worn during welding and destructive test
• Work area clear of flammables and ignition hazards
• Welding equipment inspected and in safe operating condition
• Ventilation or fume extraction in place

Test Coupon and Material Verification

• Test coupon material matches base material thickness
• Base material type matches OEM requirement
• Coupon prepared with clean, weldable surfaces
• Coupon identification and orientation documented

MIG Weld Settings Verification

• Wire feed speed recorded
• Voltage setting recorded
• Shielding gas type and flow rate recorded
• Polarity, wire type, and wire diameter recorded

Destructive Test Results

• Test weld completed on coupon
• Destructive method performed per OEM or shop procedure
• Weld exhibited acceptable fusion and tear pattern
• Failure location observed

Acceptance, Deficiencies, and Sign-Off

• Result meets OEM acceptance criteria
• Deficiencies or non-conformances documented
• Corrective action required
• Inspector signature