Manufacturing First-Article Quality Inspection

AS9102/PPAP-style first-article inspection for the first part off a new tool, run, or revision. Verifies all critical-to-quality dimensions, visual standards, and functional tests before mass production.

Inspection Setup and Traceability

• Part number matches traveler, drawing, and work order
• Revision level matches the released drawing or specification
• Material lot, heat, or batch traceability recorded
• Tooling, fixture, mold, or program identifier recorded
• Inspection equipment calibration status verified

Dimensional Verification

• Critical dimensions measured and recorded
• Dimensional characteristics within tolerance
• Geometric tolerances verified
• Hole size, location, and pattern verified where applicable
• Surface finish or roughness meets specification

Visual and Cosmetic Standards

• Part is free of burrs, sharp edges, and loose material
• No cracks, dents, scratches, contamination, or other visible defects
• Markings, labels, and part identification are legible and correct
• Packaging or handling protection prevents damage to the first article

Functional and Fit Verification

• Functional test passed against acceptance criteria
• Fit-up with mating component or gauge verified
• Assembly or installation clearances are acceptable
• Any special process outputs verified where applicable

Disposition and Release

• All non-conformances documented with corrective action reference
• Inspector approval signature captured
• Production release authorized after first-article acceptance