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Instrument Loop Check Sheet

Instrument Loop Check Sheet

Inspection template for verifying the full instrument signal chain from field device to DCS, including calibration, point-to-point continuity, alarm response, and final control element stroke verification.

Inspection Setup and Loop Identification

  • Loop tag, service, and equipment numbers match the work package
  • Loop type identified as cold check or hot check
  • Permit, LOTO, and test authorization verified
  • Required test equipment calibrated and within current certification

Field Instrument and Calibration Verification

  • Instrument installed correctly and process connections secure
  • Calibration as-found value recorded
  • Calibration as-left value recorded
  • Applied input or simulated signal at field device
  • Field device output responds smoothly across test points

Signal Path and DCS Verification

  • Wiring continuity and terminal terminations verified
  • DCS input tag and scaling match loop documentation
  • DCS indicated value at low test point
  • DCS indicated value at mid test point
  • DCS indicated value at high test point

Alarm, Interlock, and Control Response

  • Alarm low setpoint annunciates at the correct value
  • Alarm high setpoint annunciates at the correct value
  • Interlock or permissive logic responds as designed
  • Final control element strokes correctly from DCS command
  • Valve travel or actuator response time recorded

Deficiencies, Corrective Actions, and Signoff

  • Deficiencies or non-conformances documented
  • Corrective action completed and retest passed
  • Inspector comments and punch list reference
  • Inspector signature
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