Green Brick Handling and Setting Inspection

Pre-firing inspection for green brick handling, setting pattern, and gripper/setter operation on kiln cars to identify deformation, load defects, and unsafe handling conditions before firing.

Inspection Details

• Inspection date and time recorded
• Kiln car, line, and product lot identified
• Inspector and operator identified
• Production run status confirmed before loading
  Confirm the line is authorized to start and the load is cleared for setting.

Green Brick Condition and Handling

• Green bricks free of visible cracks, chips, and excessive edge damage
• Moisture level appears consistent for handling and setting
• Transfer method minimizes drop height, impact, and rubbing
• Bricks are handled without visible deformation during transfer
• Conveyor, transfer table, or feed path is clean and free of debris

Setter, Gripper, and Equipment Operation

• Gripper jaws, setter heads, or end effectors are aligned and secure
• Equipment cycles smoothly without sticking, mispick, or sudden release
• Setter pressure, vacuum, or gripping force is within operating range
  Enter the measured operating value used by the machine or line standard.
• Guards, interlocks, and emergency stop devices are functional

Setting Pattern and Kiln Car Load Quality

• Setting pattern matches the approved load layout
• Brick courses are level, aligned, and evenly spaced
• Load shows no visible sagging, leaning, or unstable stacking
• Clearances to kiln car edges, posts, and fixtures are maintained
• No bridging, overhang, or contact points likely to cause deformation during firing

Work Area Safety and Housekeeping

• Walkways and access points are clear of obstructions
• PPE required for the task is worn
• Housekeeping prevents loose debris from entering the kiln car load
• Any non-conformance or defect has been documented and escalated

Deficiencies, Corrective Actions, and Release

• Deficiencies recorded
• Corrective actions assigned
• Load released for firing
• Inspector signature