Door Slab Assembly Quality Inspection

Quality inspection template for verifying door slab skin adhesion, core fill, lite frame seating, edge condition, and visible cosmetic defects during door slab assembly.

Inspection Setup and Traceability

• Work order, slab ID, and revision are verified
• Inspection stage is identified
• Reference drawing, SOP, or quality standard available at station
• Inspection area is clean, well-lit, and free of contamination that could affect adhesion or finish evaluation

Skin Adhesion and Surface Condition

• Skin adhesion is continuous with no visible delamination, lifting, or blistering
• No voids, bubbles, or telegraphing visible through the skin
• Surface is free of dents, scratches, scuffs, contamination, and finish blemishes beyond acceptance criteria
• Skin alignment at perimeter is flush and uniform
• Any localized defect is documented with location and size

Core Fill and Internal Integrity

• Core fill is complete to specification with no obvious voids or underfill
• Core material is evenly distributed with no evidence of shifting, settling, or collapse
• Core-to-skin bond shows no signs of separation at edges, corners, or cutouts
• Measured core fill depth or thickness, if applicable

Lite Frame Seating and Cutout Fit

• Lite frame is fully seated and secured without gaps or rocking
• Lite frame is square, aligned, and flush to the slab surface
• Cutout edges are clean and free of tear-out, chipping, or crush damage

Edges, Corners, and Final Release

• Edges are straight, intact, and free of splits, swelling, or crush damage
• Corners are sound with no open joints, chips, or corner delamination
• Field modifications or unapproved alterations are absent
• Disposition of the slab