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Run: Door Slab Assembly Quality Inspection

Inspect door slab assemblies for skin adhesion, core fill, lite frame seating, edge condition, and visible defects before release. Use it to catch non-confor...

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Inspection Setup and Traceability

Work order, slab ID, and revision are verified critical (required)

Inspection stage is identified

Reference drawing, SOP, or quality standard available at station critical (required)

Yes No N/A

Inspection area is clean, well-lit, and free of contamination that could affect adhesion or finish evaluation

Yes No N/A

Skin Adhesion and Surface Condition

Skin adhesion is continuous with no visible delamination, lifting, or blistering critical (required)

Yes No N/A

Photo evidence (optional)

No voids, bubbles, or telegraphing visible through the skin

Yes No N/A

Photo evidence (optional)

Surface is free of dents, scratches, scuffs, contamination, and finish blemishes beyond acceptance criteria

Yes No N/A

Photo evidence (optional)

Skin alignment at perimeter is flush and uniform

Any localized defect is documented with location and size

Core Fill and Internal Integrity

Core fill is complete to specification with no obvious voids or underfill critical (required)

Yes No N/A

Photo evidence (optional)

Core material is evenly distributed with no evidence of shifting, settling, or collapse

Yes No N/A

Core-to-skin bond shows no signs of separation at edges, corners, or cutouts

Yes No N/A

Photo evidence (optional)

Measured core fill depth or thickness, if applicable

Note (optional)

Lite Frame Seating and Cutout Fit

Lite frame is fully seated and secured without gaps or rocking critical (required)

Yes No N/A

Photo evidence (optional)

Lite frame is square, aligned, and flush to the slab surface

Yes No N/A

Cutout edges are clean and free of tear-out, chipping, or crush damage

Yes No N/A

Photo evidence (optional)

Edges, Corners, and Final Release

Edges are straight, intact, and free of splits, swelling, or crush damage critical (required)

Yes No N/A

Photo evidence (optional)

Corners are sound with no open joints, chips, or corner delamination

Yes No N/A

Photo evidence (optional)

Field modifications or unapproved alterations are absent critical (required)

Yes No N/A

Disposition of the slab critical (required)

Note (optional)

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