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Collision Repair Pre-Delivery Inspection Checklist

Collision Repair Pre-Delivery Inspection Checklist

Production manager inspection for repaired vehicles before customer pickup, verifying repair completion, post-scan results, cleanliness, road test performance, and delivery readiness.

Vehicle Identification and Repair Scope

  • Vehicle identification matches repair order
  • Repair order and estimate are complete and available
  • All approved repair operations are marked complete
  • Open supplements or pending parts are resolved

Exterior Finish and Body Fit

  • Paint finish is uniform with no visible defects at normal viewing distance
  • Body panels, gaps, and alignment are consistent
  • Trim, moldings, emblems, and clips are installed securely
  • Glass, lamps, mirrors, and lenses are clean and free of damage
  • Exterior surfaces are free of overspray, residue, and polishing haze
  • Tires and wheels are clean, correctly installed, and free of visible damage

Interior, Safety Systems, and ADAS Confirmation

  • Interior is clean, vacuumed, and free of repair debris
  • Seats, trim, carpets, and controls are reinstalled and undamaged
  • Warning lights are off after key-on and post-scan review
  • Post-repair diagnostic scan completed and documented
  • ADAS, sensors, cameras, and calibration-related functions verified as required
  • Airbags, seat belts, horn, and other safety devices function properly

Mechanical Operation and Road Test

  • Road test completed by authorized staff
  • Steering, braking, and acceleration are normal during road test
  • No abnormal noises, vibrations, pulling, or warning messages observed
  • Fluid leaks, tire pressure concerns, or loose components observed
  • Road test notes

Final Detail, Delivery Readiness, and Sign-Off

  • Vehicle is washed, detailed, and free of interior or exterior debris
  • Fuel level is adequate for customer pickup or delivery
  • Owner's manual, keys, remotes, and accessories are present
  • Final deficiencies or non-conformances documented and assigned for correction
  • Inspector signature
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