Boiler Combustion Analysis Tune-Up Report

Inspection template for documenting boiler combustion analysis tune-ups, including pre- and post-adjustment readings for O2, CO, NOx, stack temperature, excess air, and estimated combustion efficiency.

Boiler Identification and Inspection Setup

• Boiler asset ID and location are recorded
• Fuel type and burner model are documented
• Boiler operating status at time of test is recorded
• Combustion analyzer calibration is current
• Test ports and sampling location are accessible and safe to use
• Lockout-tagout or energized work controls are addressed as applicable

Pre-Adjustment Combustion Readings

• Pre-adjustment oxygen (O2) reading
• Pre-adjustment carbon monoxide (CO) reading
• Pre-adjustment nitrogen oxides (NOx) reading
• Pre-adjustment stack temperature
• Pre-adjustment excess air
• Pre-adjustment estimated combustion efficiency

Burner Adjustment and Post-Adjustment Readings

• Air-to-fuel ratio or burner settings were adjusted
• Adjustment details are documented
• Post-adjustment oxygen (O2) reading
• Post-adjustment carbon monoxide (CO) reading
• Post-adjustment nitrogen oxides (NOx) reading
• Post-adjustment stack temperature
• Post-adjustment estimated combustion efficiency

Safety, Compliance, and Deficiencies

• Flame appearance and burner operation are stable after adjustment
• No active fuel leaks, abnormal odors, or visible soot issues were observed
• Combustion air supply and venting path are unobstructed
• Any deficiencies or non-conformances are documented
• Recommended follow-up action and due date are documented

Inspector Sign-Off

• Inspection date and time
• Inspector name and company
• Inspector signature
• Report reviewed and submitted