Allergen Cross-Contamination Control Verification - Packaging

Inspection template for verifying allergen cross-contamination controls in packaging operations, including inks, coatings, shared equipment, line clearance, segregation, and documentation of allergen carryover prevention.

Inspection Scope and Allergen Changeover Status

• Current run, previous run, and allergen changeover scope identified
• Allergen risk assessment or job-specific control plan available at point of use
• Packaging area inspection covers inks, coatings, shared tools, and shared equipment
• Any open allergen-related deviations or temporary controls documented

Material Control: Inks, Coatings, and Adhesives

• Allergen-containing inks, coatings, or adhesives are clearly identified and segregated
• Open containers are labeled with product name, lot, and allergen status
• Dispensing utensils, pumps, and transfer containers are dedicated or verified clean before use
• Expired, unapproved, or unlabeled materials are absent from the packaging area
• Material storage prevents contact between allergen and non-allergen materials

Shared Equipment and Line Clearance

• Previous product materials, labels, and packaging components fully removed from line
• Shared equipment surfaces are visibly clean and free of residue before startup
• Change parts, rollers, hoppers, and transfer points are cleaned or dedicated as required
• Line clearance verification completed by authorized personnel
• Rework, scrap, and hold material are controlled to prevent allergen mix-up

Segregation, Color Coding, and Handling Practices

• Color coding or visual identification system is in place for allergen-risk tools and materials
• Allergen and non-allergen materials are stored and staged with adequate separation
• Handling practices minimize contact points and unnecessary movement between zones
• Personnel follow glove, utensil, and tool change requirements when switching allergen status

Cleaning Verification and Allergen Carryover Prevention

• Cleaning method used is appropriate for the allergen risk and equipment design
• Post-clean verification completed for shared equipment before release
• Visible residue, dust, or product buildup is absent on contact surfaces
• Allergen swab or test result, if required by site procedure, is within acceptance criteria

Documentation, Training, and Corrective Actions

• Required allergen control records are complete, legible, and signed
• Affected personnel are trained on allergen cross-contact prevention for packaging operations
• Any deficiency or non-conformance has a documented corrective action and owner
• Inspector signature