Run Welding Fume Extraction Audit — Free

Inspection Details

Inspection date and time recorded

Inspection area or welding station identified

Welding process and fume extraction system identified

Inspector name and signature completed

Last documented local exhaust ventilation test reviewed

Record the date or reference of the most recent airflow or performance test, if available.

Hood Placement and Capture Zone

Hood positioned close enough to the welding fume source critical (required)

Verify the hood is placed to capture fumes at or near the point of generation without obstructing the work.

Yes No N/A

Hood opening unobstructed and oriented toward the plume critical (required)

Check that the hood face is not blocked by tools, fixtures, cables, or the workpiece and is aligned to intercept the rising fume plume.

Yes No N/A

Flexible ducting and hood supports secure and undamaged

Inspect for loose joints, crushed ducting, tears, missing clamps, or damaged support arms that could reduce capture efficiency.

Yes No N/A

Extraction hood does not interfere with safe welding access

Confirm the hood placement allows the welder to maintain safe posture, visibility, and access to the workpiece.

Yes No N/A

Airflow and Capture Performance

Measured capture velocity meets site requirement critical (required)

Record the measured capture velocity at the hood face or specified test point and compare it to the site standard or manufacturer requirement.

Airflow indicator or gauge shows normal operating range critical (required)

Verify the system airflow indicator, manometer, or gauge is within the normal operating range specified by the manufacturer or site procedure.

Yes No N/A

Visible fume is effectively drawn into the hood during welding critical (required)

Observe active welding conditions to confirm the plume is being captured before it enters the welder's breathing zone.

Yes No N/A

System noise, vibration, or pulsation indicates normal operation

Check for abnormal fan noise, vibration, or airflow pulsation that may indicate blockage, imbalance, or mechanical failure.

Yes No N/A

Filter Condition and Maintenance

Filter condition acceptable with no visible damage or saturation critical (required)

Inspect pre-filters and main filters for excessive loading, tears, bypass leakage, collapsed media, or other visible defects.

Yes No N/A

Filter replacement or cleaning is up to date

Confirm filters have been cleaned or replaced according to the maintenance schedule and manufacturer instructions.

Yes No N/A

Differential pressure or clogging indicator within acceptable range critical (required)

Record the filter differential pressure or clogging indicator reading and compare it to the acceptable operating range.

Documentation and Corrective Actions

Annual local exhaust ventilation testing documented critical (required)

Verify the system has documented annual testing or performance verification where required by site procedure or regulatory program.

Yes No N/A

Deficiencies documented with corrective action assigned critical (required)

Record any non-conformance, responsible person, and due date for repair, adjustment, cleaning, or retesting.

Yes No N/A

Area safe for continued welding operations critical (required)

Based on the inspection results, determine whether the extraction system is fit for continued use or requires immediate shutdown and repair.

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Run: Welding Fume Extraction Audit

Inspection Details

Hood Placement and Capture Zone

Airflow and Capture Performance

Filter Condition and Maintenance

Documentation and Corrective Actions

Get your results