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Run: Web Tension Control Verification Log

Use this Web Tension Control Verification Log to record setpoints, actual tension readings, and web condition across unwind, process, and rewind zones. It he...

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Line Identification and Setup

Line, machine, and job identification recorded

Enter the line name/number, machine ID, job or work order number, and product being run.

Inspection time and shift recorded

Record the date and time of the verification and the current shift.

Web path and tension zones identified

Document the web path and the key tension zones being verified, such as unwind, infeed, process sections, and rewind.

Reference standard or SOP available at point of use critical (required)

Confirm the current operating procedure, setup sheet, or control specification is available for comparison.

Yes No N/A

Required PPE worn for line inspection

Select all PPE used during the inspection.

Guarded access and safe approach confirmed critical (required)

Confirm the inspector can observe the tension controls without bypassing guards or entering unsafe pinch-point areas. If adjustment requires access to guarded equipment, follow OSHA 1910.147 lockout-tagout and site procedures.

Yes No N/A

Tension Control Settings

Unwind tension setpoint recorded

Record the unwind tension setpoint.

In-process tension setpoint recorded

Record the target tension setpoint for the active process zone.

Rewind tension setpoint recorded

Record the rewind tension setpoint.

Dancer position within operating range critical (required)

Record the dancer position or percentage and confirm it remains within the defined operating band.

Load cell control mode and calibration status verified critical (required)

Confirm the load cell system is in the correct control mode and the calibration status is current per site requirements.

Yes No N/A

Measured Tension Readings

Unwind actual tension reading critical (required)

Record the measured unwind tension reading.

In-process actual tension reading critical (required)

Record the measured tension reading at the main process zone.

Rewind actual tension reading critical (required)

Record the measured rewind tension reading.

Measured tension stays within approved operating range critical (required)

Confirm the measured readings are within the approved operating range for the product and line speed.

Yes No N/A

Tension variation between zones acceptable

Record the maximum tension variation observed between zones or checkpoints.

Web Condition and Defect Check

No wrinkles, folds, or edge curl observed critical (required)

Confirm the web is running flat and free of wrinkles, folds, edge curl, or tracking-related distortion.

Yes No N/A

No web breaks, tears, or splice failures observed critical (required)

Confirm there are no breaks, tears, splice failures, or other web integrity defects during the inspection period.

Yes No N/A

No slack web, flutter, or excessive stretch observed critical (required)

Confirm the web remains stable without slack, flutter, or visible stretch that could indicate poor tension control.

Yes No N/A

Corrective Action and Sign-off

Deficiency or non-conformance documented

Indicate whether any tension-related deficiency or non-conformance was found during the inspection.

Yes No N/A

Corrective action completed or escalated

Describe any adjustment, maintenance request, escalation, or hold placed on the job. Include the responsible person if applicable.

Inspection result

Select the overall outcome of the verification.

Inspector signature

Inspector sign-off confirming the verification is complete and accurate.

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