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Run: Warehouse Pallet Jack Daily Inspection

Use this daily pallet jack inspection template to record pre-shift checks on wheels, handle, hydraulics, forks, and brakes, and remove unsafe equipment from ...

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Inspection Overview

Record pallet jack ID, location, and inspector name or employee ID.
Confirm the inspection was completed before the pallet jack was placed into service.
Confirm any unsafe condition results in immediate tag-out and supervisor notification per site procedure and OSHA 1910.147 lockout-tagout controls where applicable.

Wheels and Rollers

Check for flat spots, cracks, missing material, binding, or excessive wear.
Check for wobble, cracks, embedded debris, or uneven wear that could affect steering.
Inspect rollers and bearings for looseness, noise, seizure, or visible damage.
Remove any debris that could restrict movement or create a trip or handling hazard.

Handle and Controls

Inspect the handle assembly for structural damage or looseness.
Confirm the control lever moves correctly and returns to neutral without sticking.
Pump the handle to verify the jack lifts without abnormal resistance or failure to engage.
Check that the grip is intact and does not present a hand injury hazard.

Hydraulic System

Inspect the pump, cylinder, hoses, and fittings for leaks, drips, or wet residue.
Verify the jack lifts evenly without jerking, slipping, or failing to hold pressure.
Confirm the load lowers in a controlled manner when the release is engaged.
Listen for squealing, grinding, or other abnormal conditions that may indicate a deficiency.

Forks and Brake Condition

Inspect both forks for deformation, cracks, weld failure, or loose components.
Check for wear that could affect load stability or safe pallet entry.
Test the brake on a level surface and confirm it prevents unintended movement.
Inspect the main frame and connection points for cracks, missing hardware, or impact damage.

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