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Run: Warehouse High Reach Picker Annual Inspection

Annual inspection template for warehouse high reach pickers that checks structure, hydraulics, controls, and fall protection before the unit goes back into s...

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Inspection Details

Record asset ID, make, model, serial number, and location.
Confirm the annual inspection date, inspector identity, and whether the inspector is a competent person or qualified technician.
Select the inspection basis.
Confirm the unit is tagged out and removed from service when a critical item fails.

Structural Integrity

Inspect all visible structural members for cracks, distortion, corrosion, weld failure, or impact damage.
Verify bolts, pins, clips, and retainers are present, tight, and not damaged or missing.
Check welds, brackets, and load-bearing joints for cracking, separation, or evidence of fatigue.
Confirm the operator platform is structurally sound, secure, and free of missing or damaged fall protection components.
Verify all required capacity labels and operating warnings are visible, legible, and not obscured.

Hydraulic System

Inspect for fluid leaks, abrasion, bulging, cracked hoses, damaged fittings, and cylinder scoring.
Verify hydraulic motion is smooth, controlled, and free of abnormal noise, drift, or hesitation.
Record the fluid level or service reading if available.
Check for burnt odor, discoloration, foaming, contamination, or other signs of hydraulic degradation.

Controls and Operating Functions

Test all primary operating controls for correct response and return-to-neutral behavior.
Verify the emergency stop immediately disables motion as intended.
Confirm audible and visual warning devices activate correctly.
Verify steering response and braking performance are normal and free of excessive play or delay.

Safety Devices and Fall Protection

Inspect the designated harness anchor point for deformation, corrosion, cracks, looseness, or missing hardware.
Confirm the required restraint or fall protection system is present, compatible, and in serviceable condition.
Test any door interlocks, travel limits, tilt limits, or other safety devices for proper operation.

Power, Electrical, and Final Condition

Inspect battery case, terminals, cables, and charging connection for damage, corrosion, or exposed conductors.
Check for frayed wiring, loose connectors, heat damage, or other electrical non-conformances.
Select the final disposition after inspection.

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