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Run: Warehouse Dock Leveler Pre-Use Inspection

Pre-use inspection for warehouse dock levelers to verify the platform, lip, controls, and below-leveler area are safe before loading or unloading begins.

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Inspection Setup & Equipment Identification

Confirm the dock leveler being inspected is the correct unit for the assigned dock position and is available for operation.
Confirm the dock area is free of active vehicle movement, unauthorized personnel, and other immediate hazards before inspection begins.
Verify the applicable operating instructions, site SOP, or equipment guidance is available to the inspector.

Platform, Lip, and Stops

Inspect the platform for cracks, bent sections, broken welds, or other visible damage that could affect safe operation.
Verify the lip extends to its full intended position without binding, lagging, or incomplete travel.
Confirm the lip makes stable contact and does not slip, bounce, or sit partially engaged.
Verify stops, bumpers, or restraining features are present and operating correctly to help prevent unintended movement.
Check that debris, packaging, ice, or other obstructions are not interfering with lip or platform movement.

Controls, Movement, and Safe Operation

Test the operating controls for proper response, including any return-to-neutral or stop function required by the equipment design.
Observe the leveler during operation for abnormal movement, grinding, hydraulic issues, or other signs of malfunction.
Confirm the leveler remains supported and does not drift, drop, or shift unexpectedly when in use or at rest.
Check that safety labels, load ratings, and operating instructions are visible and readable.

Below-Leveler and Surrounding Conditions

Inspect the pit and below-leveler area for debris, tools, packaging, or other obstructions that could interfere with safe operation.
Check for hydraulic fluid, water, ice, or other conditions that could create a slip hazard or indicate equipment failure.
Verify surrounding dock surfaces, pit edges, and any guarding are intact and do not present a fall or trip hazard.

Defects, Removal from Service, and Closeout

Confirm all observed non-conformances, defects, or unsafe conditions have been communicated to supervision or maintenance.
If any critical item failed, confirm the leveler has been taken out of service and tagged or otherwise controlled per site procedure.
Record any additional observations, deficiencies, corrective actions, or follow-up needed.

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