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Run: Warehouse Battery Charging Daily Audit

Daily audit for warehouse battery charging areas to verify ventilation, eyewash access, spill readiness, equipment condition, and PPE before a small issue be...

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Area Conditions and Ventilation

Verify the battery charging area can be accessed without blocked aisles, stored materials, or trip hazards.
Confirm mechanical or natural ventilation is functioning and air inlets/outlets are not blocked.
Observe the area for abnormal odors, visible haze, excessive heat, or other signs of poor environmental control.
Check for electrolyte residue, standing liquid, debris, or other slip hazards around the charging station.

Eyewash, Emergency Equipment, and Spill Readiness

Verify the eyewash station can be reached quickly and is not blocked by carts, pallets, or stored items.
Confirm the eyewash has been checked per site procedure and is ready for use.
Verify absorbents, neutralizer if required by site procedure, disposal bags, and other spill response supplies are available.
Check that emergency procedures, spill response steps, and contact numbers are visible and readable.

Battery, Charger, and Electrical Equipment Condition

Inspect for cracked housings, frayed cords, bent prongs, loose connections, scorch marks, or other defects.
Verify connections are tight, stable, and not showing signs of overheating, corrosion, or arcing.
Confirm chargers are installed and operated according to the equipment manufacturer's requirements and site procedure.
Inspect batteries for electrolyte leakage, swelling, damaged cases, unusual heat, or other signs of failure.

PPE and Safe Work Practices

Verify workers present are using the PPE required by site procedure for battery charging and handling.
Confirm the area is free from smoking, sparks, hot work, or other ignition sources.
Assess whether personnel are using safe methods for connecting, disconnecting, and monitoring batteries during charging.
Verify tools, trash, packaging, and unnecessary materials are removed from the charging area.

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