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Run: Transformer Pre-Energization Checklist

Use this Transformer Pre-Energization Checklist to verify the unit is safe, correctly configured, and ready for first charge. It captures oil, grounding, ele...

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Inspection Details and Safety Controls

Verify nameplate data, serial number, kVA/MVA rating, voltage class, and location match the energization package.
Confirm the transformer and associated circuits are controlled under an approved lockout-tagout procedure per OSHA 1910.147.
Select the PPE required by the energized work boundary and hazard assessment per NFPA 70E.
Verify the area is clear of unauthorized personnel and barriers/signage are installed as required.
Confirm the latest one-line, settings sheet, test results, and energization authorization are available to the inspector.

Transformer Condition and Oil System

Verify the oil level indicator is within the manufacturer-specified normal range and no low-oil alarm condition is present.
Inspect the tank, valves, gaskets, radiators, conservator, and fittings for leakage.
Confirm visible condition of pressure relief, silica gel breather, and conservator piping where applicable.
Check for dents, corrosion, loose hardware, missing covers, or other non-conformances that could affect safe operation.
Confirm required oil quality checks, moisture results, and any filtration or degassing actions were completed and accepted.

Bushings, Terminations, and Grounding

Inspect all high- and low-voltage bushings for contamination, damage, tracking, or oil leakage.
Verify terminations, jumpers, and hardware are secure and installed per approved torque specifications.
Confirm tank ground, neutral ground, and any equipment grounding conductors are present, secure, and bonded.
Record the measured grounding continuity or resistance value used by the commissioning procedure.
Verify arrester connections, neutral links, and any removable bonds are installed per design.

Electrical Tests and Tap Configuration

Enter the measured insulation resistance value and confirm it meets the project or manufacturer acceptance criteria.
Verify the TTR test was completed and all measured ratios are within the acceptable tolerance for each required tap position.
Confirm the off-circuit or on-load tap changer is set to the documented pre-energization position.
Confirm test results match the design data and system interconnection requirements.

Protection, Controls, and Final Readiness

Verify relay settings, CT/PT ratios, and trip logic correspond to the approved setting sheet.
Confirm any required alarm, trip, and indication circuits have been checked and are operational.
Verify all removable covers, doors, and access points are closed and secured prior to energization.
Final authorization is confirmed by the commissioning lead, competent person, or AHJ as applicable.

Inspector Findings and Sign-Off

List any deficiencies, observations, or exceptions identified during the inspection.
Document corrective actions, responsible party, and target completion date if applicable.
Signature of the inspector completing the pre-energization checklist.

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