Run Thermal Break Pour and Debridge Inspection — Free

Inspection Setup and Lot Identification

Work order, profile, and lot identification match the production traveler critical (required)

Yes No N/A

Inspection stage confirmed as pre-cure, post-cure, or post-debridge

Reference work instruction or SOP available at point of use

Yes No N/A

Inspector name or badge ID

Inspection date and time

Polyurethane Pour Fill and Coverage

Thermal break cavity fully filled with polyurethane along the inspected length critical (required)

Yes No N/A

Photo evidence (optional)

No visible voids, gaps, skips, or unfilled sections in the pour critical (required)

Yes No N/A

Photo evidence (optional)

Pour bead is continuous and centered within the thermal break channel

Yes No N/A

Photo evidence (optional)

Polyurethane material identification and batch/lot traceability recorded

Observed pour defects count

Any evidence of contamination, discoloration, or foreign material in the pour

Yes No N/A

Photo evidence (optional)

Cure Condition and Thermal Break Integrity

Polyurethane is fully cured per process specification before handling or debridging critical (required)

Yes No N/A

Photo evidence (optional)

Surface is firm, non-tacky, and free from deformation when lightly inspected

Yes No N/A

Thermal barrier shows no separation, cracking, shrinkage, or pull-away from the aluminum extrusion critical (required)

Yes No N/A

Photo evidence (optional)

Cure time since pour

Note (optional)

Ambient temperature at inspection

Debridging Quality and Metal Separation

All intended metal bridges have been removed to create a non-metal-to-metal barrier critical (required)

Yes No N/A

Photo evidence (optional)

No residual metal shavings, burrs, or bridge remnants remain in the thermal break area critical (required)

Yes No N/A

Photo evidence (optional)

Debridging cut or removal line is clean and does not damage the polyurethane barrier

Yes No N/A

Photo evidence (optional)

Measured residual bridge thickness or remaining metal contact

Debridging defects count

Final Condition, Documentation, and Disposition

Finished extrusion meets visual acceptance criteria for thermal break workmanship

Yes No N/A

Photo evidence (optional)

Non-conformances documented with location, defect type, and disposition critical (required)

Yes No N/A

Disposition selected for the lot or part

Inspector comments and follow-up actions

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Run: Thermal Break Pour and Debridge Inspection

Inspection Setup and Lot Identification

Polyurethane Pour Fill and Coverage

Cure Condition and Thermal Break Integrity

Debridging Quality and Metal Separation

Final Condition, Documentation, and Disposition

Get your results