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Run: Stockroom and Dry Storage FIFO Spot Audit

Use this stockroom and dry storage FIFO spot audit to catch date rotation problems, expired product, and storage defects before they turn into spoilage, wast...

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Audit Scope and Sampling

Confirm the exact stockroom or dry storage zone being audited, including any adjacent shelving, pallet positions, or overflow areas included in scope.
Document the 20 stock keeping units pulled for the spot audit. Selection should be random and representative of the storage area.
Confirm whether the sample includes items with shorter shelf life, frequent turnover, or known rotation risk.
Record the date, time, and inspector completing the spot audit.
Verify that the site’s stock rotation procedure is available and being followed during the audit.

Date Rotation and Shelf-Life Integrity

Each sampled item should display a legible date code, pack date, use-by date, or other traceable shelf-life identifier as applicable.
Verify FIFO placement: older product should be accessible before newer product on the same shelf, rack, or bin.
Confirm the sampled item is not past its use-by, best-by, or internal shelf-life date.
If product is within the site-defined rotation window, it should be marked, grouped, or otherwise identified for priority use.
Check that labels, stickers, or case markings can be read without moving product or guessing at the code.

Storage Condition and Product Integrity

Check for torn bags, crushed cartons, broken seals, punctures, swelling, or other visible packaging defects.
Verify product is stored on shelving, pallets, or racks as required and not exposed to floor moisture, dust, or contamination sources.
Inspect sampled product and surrounding storage for signs of pest activity or contamination.
Assess whether the product area is free of clutter, mixed cases, and unnecessary obstructions that could hide rotation issues.
If the sampled SKU requires a controlled ambient range, record the observed storage condition and verify it is within the site standard.

FIFO Controls and Rotation Practices

Confirm the storage location has a visible system that supports FIFO rotation, such as date labels, shelf tags, or bin cards.
Look for evidence that recent deliveries or replenishment were staged behind existing stock rather than ahead of it.
Confirm associates working the area understand the FIFO process and how short-dated items are identified and pulled.
If product was intentionally staged out of sequence, verify there is a documented reason and management approval.

Closeout and Corrective Actions

Record each non-conformance by SKU, location, date code, and issue type so corrective action can be tracked.
Confirm any expired, damaged, or mis-rotated product has been removed from available stock or clearly held for disposition.
Assign responsibility and a target completion date for rework, retraining, relabeling, or product disposition.

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