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Run: Press Operator Certification Checklist

Use this press operator certification checklist to verify identity, safety checks, setup, operation, shutdown, and lockout-tagout awareness before authorizin...

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Certification Scope and Operator Identification

Record the operator's name, employee ID, and department before evaluation begins.
Document the press type, asset ID, and model being evaluated for certification.
Select whether this is initial certification, re-certification, or task-specific authorization.
Confirm the operator completed required training and the evaluator reviewed the training record before hands-on assessment.

Pre-Start Safety Checks

Verify point-of-operation guarding, barrier guards, and any interlocks are present and functioning before startup.
Confirm the operator can locate and demonstrate the emergency stop or stop control and that it functions as intended.
Inspect the immediate work zone, access path, and material staging area for obstructions, spills, or trip hazards.
Confirm the operator is wearing the PPE required for the press task and facility procedure.

Setup and Material Handling Competency

Observe the operator verify the correct die, tooling, stock, and job traveler before setup.
Confirm the operator follows safe handling practices during tooling changeover, including pinch-point awareness and proper use of aids.
Verify stroke, speed, feed, pressure, and other required settings match the job specification and supervisor instructions.
Observe the operator load, position, and remove material without bypassing guards or placing hands in the hazard zone.

Operational Control and Quality Awareness

Observe the operator demonstrate the correct startup, cycle initiation, and stop sequence for the assigned press.
Confirm the operator keeps hands, arms, and body clear of the point of operation and moving parts during the cycle.
Verify the operator can distinguish conforming parts from defects and knows when to stop and escalate a non-conformance.
Record the number of consecutive observed cycles completed safely and correctly during the evaluation.

Emergency Response and Lockout-Tagout Awareness

Confirm the operator can explain and demonstrate the immediate response for jams, abnormal noise, misfeed, or injury event.
Verify the operator states that energy isolation and lockout-tagout are required before clearing jams, reaching into the machine, or performing servicing.
Confirm the operator knows when to stop work and notify a supervisor, maintenance, or the competent person.

Shutdown, Documentation, and Authorization

Observe the operator shut down the press, secure the area, and leave the workstation in a safe and orderly condition.
Select the outcome of the certification evaluation.
List any deficiencies, non-conformances, retraining needs, or restrictions on authorization.
Evaluator signs to confirm the operator's demonstrated competency and authorization decision.

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