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Run: PDU Load Balancing Review

Use this PDU Load Balancing Review template to verify each PDU stays within rated capacity, phases remain balanced, and A/B feeds are aligned before overload...

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Inspection Scope and PDU Identification

Record the PDU identifier, room/row/rack location, and feed designation.
Capture the date and time of the inspection.
Confirm the PDU nameplate rating is legible and available for comparison against measured load.
Confirm the applicable circuit or single-line reference is available for the PDU and its redundant feeds.

Load and Capacity Verification

Record the measured total load on this PDU and verify it does not exceed the rated capacity.
Record the estimated remaining capacity margin after normal operating load and expected growth.
Assess whether phase loading is reasonably balanced and does not show a significant imbalance that could indicate a deficiency.
Confirm no branch circuit, receptacle, or outlet on the PDU shows signs of overload, overheating, or nuisance tripping.

Redundant Feed Balance

Record the load balance between redundant feeds and verify the difference remains within the site's acceptable limit.
Confirm both redundant feeds are present, energized, and supplying the intended load path.
Verify the PDU load distribution supports redundancy during a feed loss or transfer condition without exceeding capacity.

Physical Condition and Electrical Safety

Inspect for discoloration, melted insulation, scorch marks, unusual odor, or other signs of overheating or arcing.
Confirm power cords, plugs, and connectors are fully seated, secured, and not under tension.
Verify the PDU is accessible for inspection and emergency service without obstruction.
If maintenance is in progress or planned, confirm lockout-tagout controls are applied per OSHA 1910.147 before exposure to energized parts.

Corrective Actions and Sign-off

Document any deficiency, non-conformance, or critical item failure and assign the corrective action, owner, and due date.
Confirm any critical item failure or out-of-limit condition has been escalated to the appropriate facilities or electrical lead.
Inspector signs to confirm the review is complete and accurate.

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