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Run: Lithium Battery Storage and Transport Audit

Audit lithium battery storage, segregation, damaged-battery handling, and shipping controls in one walkthrough. Use it to catch short-circuit, fire, and tran...

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Inspection Scope and Area Setup

Select all that apply to the area being inspected.
Area is marked for battery handling and access is limited to trained personnel.
Current handling, storage, and shipping instructions are available to employees.
Emergency response information is visible and legible in the battery area.

Storage Conditions

Batteries are not stored near heaters, sunlight, steam lines, or other heat-generating equipment.
No loose metal objects, conductive debris, or liquid contamination is present.
Racking, shelving, bins, or pallets protect batteries from physical damage.
Containers are undamaged, closed as required, and appropriate for the battery chemistry and condition.
Stored batteries are managed per site procedure and manufacturer guidance for long-term storage.
If the site procedure requires environmental monitoring, records are current and within limits.

Segregation and Labeling

Non-conforming batteries are isolated in a designated area or container.
Labels identify damaged, defective, or suspect batteries and any handling restrictions.
Batteries are separated from flammables, oxidizers, metal tools, and other incompatible materials per site procedure.
Exposed terminals are protected and batteries are packaged to prevent contact between conductive surfaces.
The hold area for damaged or returned batteries is separated from normal inventory and access is restricted.

Damaged Battery Handling

Workers can describe who to notify and what actions to take when a battery is damaged or overheated.
Only authorized and trained employees handle suspect or damaged batteries.
Required PPE such as gloves and eye protection is available based on the site risk assessment and SOP.
Containment method matches site procedure and manufacturer guidance for damaged batteries.
Select all observed conditions.

Transport and Shipping Compliance

Outer packaging is undamaged and suitable for the battery type and shipment condition.
Required marks, labels, and orientation or handling indicators are present where applicable.
Documentation required by the site shipping procedure and applicable transport rules is complete and available.
Damaged, defective, or recalled batteries are not shipped unless specifically authorized by procedure and regulation.
Outbound batteries are staged separately from general freight and clearly identified.

Training, Records, and Corrective Actions

Training covers storage, segregation, damaged battery response, and shipping requirements.
Open issues are tracked to closure with responsible owner and due date.
Observations, deficiencies, and follow-up needs are documented clearly.

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