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Run: IGU Low-E Edge Deletion Verification Inspection

Verify that the low-E coating edge deletion on each insulated glass unit is wide, continuous, and clean enough for the secondary sealant to bond to bare glas...

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Inspection Setup and Unit Identification

Verify the unit identification, glass make-up, coating side, and edge deletion requirement against the production traveler or specification.
Confirm the unit is being checked after edge deletion and before the secondary seal is applied.
Confirm the inspector has the required tools such as a light source, ruler or caliper, and magnification if used by the site SOP.
Verify dust, oil, water, or debris are not obscuring the perimeter area being inspected.

Edge Deletion Width and Continuity

Measure the exposed bare-glass band at representative points on all sides and confirm it meets the required width per product specification.
Inspect the perimeter for any remaining low-E coating that crosses into the seal area or interrupts the bare-glass band.
Check all corners for coating remnants, narrow spots, or incomplete deletion where sealant adhesion could be compromised.
Assess whether the edge deletion width remains consistent enough to support reliable sealant bonding across the perimeter.

Surface Condition and Seal Bond Readiness

Verify the exposed glass band is clean and does not show smeared coating, dust, fingerprints, or other contamination that could affect bond performance.
Inspect the deletion band and adjacent edge for damage that could interfere with secondary seal adhesion or unit durability.
Confirm the seal zone is fully exposed bare glass and does not contain haze, ghosting, or partially removed low-E coating.
Rate the overall readiness of the deletion area for sealant application based on cleanliness, continuity, and exposed bare-glass condition.

Documentation and Corrective Action

Document the measured width, pass/fail result, and any observed non-conformance for the inspected unit.
If a deficiency is found, record the exact side, corner, or area affected so rework can be targeted.
Document whether the unit requires rework, re-cleaning, re-deletion, hold for review, or scrap disposition per site procedure.
Capture who completed the inspection and when it was performed for traceability.

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