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Run: Hot Work Permit - Welding Inspection

Use this Hot Work Permit - Welding Inspection template to verify permit conditions, fire watch, combustible control, and closeout before and after welding. I...

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Inspection Details

Verify the permit is approved, current, and specific to the location, scope, and time window of the welding activity.
Confirm the inspection record identifies the exact work location, inspection date/time, and responsible inspector.
Verify the planned welding method and scope match what is authorized on the permit.
Confirm the welder and supervisor can describe the required controls, restrictions, and stop-work conditions.

Area Preparation and Combustible Control

Check that combustible solids, liquids, packaging, rags, wood, paper, and other ignition sources have been removed from the work zone or isolated.
Verify fixed combustibles, adjacent equipment, and nearby surfaces are protected with fire-resistant covers, blankets, or shields.
Inspect the immediate area for accumulations that could ignite from sparks, spatter, or heat transfer.
Check for floor openings, wall penetrations, cable trays, ducts, or gaps that could allow sparks or molten metal to travel to concealed spaces.
Confirm nearby work, traffic, or processes that could be exposed to sparks, fumes, or heat are controlled or paused as needed.

Fire Protection and Equipment Readiness

Verify blankets, curtains, or other spark barriers fully cover exposed combustibles and are positioned to contain spatter.
Confirm extinguishers are immediately accessible, unobstructed, and suitable for the expected fire class and site conditions.
Check that the extinguisher has a current inspection tag or equivalent verification and is fully charged.
Verify any additional suppression equipment required by the permit, site procedure, or AHJ is in place and ready for use.
Inspect leads, torch, regulator, cylinders, grounding, and connections for visible damage, leaks, or unsafe conditions.

Fire Watch and Active Work Controls

Confirm a designated fire watch is present whenever required by the permit or site procedure and is not assigned conflicting duties.
Verify the fire watch can quickly reach an extinguisher and contact supervision or emergency response if needed.
Confirm the fire watch understands when to stop work, how to report smoke or ignition, and how long to remain after work ends.
Observe the work to ensure sparks, slag, and spatter are being contained by the shielding and work setup.
Verify ventilation is sufficient to control welding fumes without creating unsafe airflow that spreads sparks or contaminants.

Post-Work Monitoring and Closeout

Confirm the required monitoring period after welding is complete is specified and the area remains under observation.
Inspect surrounding surfaces, concealed spaces, and nearby combustibles for smoke, heat, or delayed ignition after work completion.
Verify the permit is signed off, findings are recorded, and any non-conformances or corrective actions are documented and assigned.

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